WITHOUT CONSULT-IINJEC0757S021) Turn ignition switch “ON” and wait at least 2 seconds.
2) Start engine and run it for at least 2 seconds at idle speed.
(If engine does not run, turn ignition switch to “START” for at
least 2 seconds.)
3) Turn ignition switch “OFF”, wait at least 5 seconds and then
turn “ON”.
4) Perform “Diagnostic Test Mode II (Self-diagnostic results)” with
ECM.
5) If DTC is detected, go to “Diagnostic Procedure”, EC-128.
DTC P1202 FUEL CUT SYSTEM2YD
DTC Confirmation Procedure (Cont’d)
EC-126
Diagnostic ProcedureNJEC0759
1 CHECK ELECTRONIC CONTROL FUEL INJECTION PUMP POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect electronic control fuel injection pump harness connector.
SEF390Y
3. Turn ignition switch “ON”.
4. Check voltage between electronic control fuel injection pump terminal7 and ground.
YEC058A
OK or NG
OK GO TO 3.
NG GO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E75, F36
Harness for open or short between electronic control fuel injection pump and ECM
Harness for open or short between electronic control fuel injection pump and ECM relay
Repair open circuit or short to ground or short to power in harness or connectors.
3 CHECK ELECTRONIC CONTROL FUEL INJECTION PUMP GROUND CIRCUIT FOR OPEN ANDSHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between electronic control fuel injection pump terminal 6 and ground. Refer to Wiring Dia-
gram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK GO TO 4.
NG Repair open circuit or short to power in harness or connectors.
DTC P1202 FUEL CUT SYSTEM2YD
Diagnostic Procedure
EC-128
DescriptionNJEC0660SYSTEM DESCRIPTIONNJEC0660S01
Sensor Input signal to ECM ECM function Actuator
Vehicle speed sensor Vehicle speed
Cooling fan
controlCooling fan relay Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner “ON” signal
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, air condi-
tioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
OPERATIONNJEC0660S02
SEF421Z
CONSULT-II Reference Value in Data Monitor
Mode
NJEC0661Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
AIRCONDSIGEngine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
COOLING FANWhen cooling fan is stopped. OFF
When cooling fans operate at low speed. LOW
When cooling fans operate at high speed. HIGH
ECM Terminals and Reference ValueNJEC0662Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA(DC Voltage)
219 LG/R Cooling fan relay (Low)[Engine is running]
Cooling fans are not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Cooling fans are operatingApproximately 0.1V
DTC P1217 OVER HEATYD
Description
EC-130
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA(DC Voltage)
221 LG/B Cooling fan relay (High)[Engine is running]
Cooling fans are not operating
Cooling fans are operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Cooling fans are operating at high speedApproximately 0.1V
On Board Diagnosis LogicNJEC0663This diagnosis continuously monitors the engine coolant temperature.
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
DTC Malfunction is detected when ... Check Items (Possible Cause)
P1217
0208Cooling fan does not operate properly (Overheat).
Cooling fan system does not operate properly
(Overheat).
Engine coolant was not added to the system using
the proper filling method.Harness or connectors
(The cooling fan circuit is open or shorted.)
Cooling fan
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
Engine coolant temperature sensor
For more information, refer to “MAIN 12 CAUSES OF
OVERHEATING”, EC-144.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant following the procedure in the LC-43,
“Changing Engine Coolant”. Also, replace the engine oil.
1) Fill radiator with coolant up to specified level with a filling speed of 2liters per minute. Be sure
to use coolant with the proper mixture ratio. Refer to MA-21, “Engine Coolant Mixture Ratio”.
2) After refilling coolant, run engine to ensure that no water-flow noise is emitted.
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DTC P1217 OVER HEATYD
ECM Terminals and Reference Value (Cont’d)
EC-131
6 CHECK COOLING FAN RELAY-2, 4
Check continuity between cooling fan relays-2, 4 terminals 3 and 4, 3 and 5 under the following conditions.
SEF900Y
OK or NG
OK GO TO 11.
NG Replace cooling fan relay.
7 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 219 and cooling fan relay-1 terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK GO TO 9.
NG GO TO 8.
8 DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E75, F36
Harness for open or short between cooling fan relay-1 and ECM
Repair open circuit or short to ground or short to power in harness or connectors.
9 CHECK COOLING FAN RELAY-1
Check continuity between cooling fan relay-1 terminals 3 and 5 under the following conditions.
SEF901Y
OK or NG
OK GO TO 10.
NG Replace cooling fan relay.
DTC P1217 OVER HEATYD
Diagnostic Procedure (Cont’d)
EC-140
2 DETECT MALFUNCTIONING PART
Check the following.
30A fusible link
10A fuse
Harness for open or short between cooling fan relays-2, 3, 4 and fuse
Harness for open or short between cooling fan relay-3 and fusible link
Repair harness or connectors.
3 CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-2 harness connector.
SEF385Y
3. Check harness continuity between cooling fan relays-2, 4 terminal 5 andbody ground, cooling fan relay-3 terminal 5
and cooling fan motor-2 terminal 1. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK GO TO 4.
NG Repair open circuit or short to ground or short to power in harness or connectors.
4 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 221 and cooling fan relays-2, 4 terminal 2, cooling fan relay-3 terminal
1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK GO TO 6.
NG GO TO 5.
5 DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E75, F36
Harness for open or short between cooling fan relays-2, 3, 4 and ECM
Repair open circuit or short to ground or short to power in harness or connectors.
DTC P1217 OVER HEATYD
Diagnostic Procedure (Cont’d)
EC-142
SEF437Y
DescriptionNJEC0727SYSTEM DESCRIPTIONNJEC0727S01The ECM and the electronic control fuel injection pump control unit
(abbreviated as the injection pump control unit) perform the real
time communication (signal exchange).
The ECM transmits the signals of the target fuel injection amount,
target fuel injection timing, and engine speed, etc., and receives
the signals of the pump speed and fuel temperature, etc. from the
injection pump control unit.
By those signals, the injection pump controls the optimum fuel
injection amount and injection timing of the spill valve and timing
control valve.
Injection pump control unit has an on board diagnostic system,
which detects malfunctions related to sensors or actuators built-into
electronic control fuel injection pump. These malfunction informa-
tion are transferred through the line (circuit) from injection pump
control unit to ECM.
FUEL INJECTION AMOUNT CONTROLNJEC0727S02In accordance with the target fuel injection amount signal from the
ECM, the injection amount is controlled by controlling the spill valve
in the injection pump and by changing the needle opening time.
FUEL INJECTION TIMING CONTROLNJEC0727S03Based on the target fuel injection timing signal from the ECM, the
injection timing is controlled in accordance with the timer spring by
performing the duty control of the timing control valve in the injec-
tion pump and by adjusting the pressure of the timer piston high
pressure chamber.
FUEL TEMPERATURE SENSORNJEC0727S04The sensor detects the fuel temperature in the injection pump and
calibrates the injection amount change by the fuel temperature.
CAM RING POSITION SENSORNJEC0727S05The sensor detects the passing of the protrusion on the sensor
wheel in the injection pump by the semiconductor magnetic resis-
tance element sensor. The cam ring position sensor synchronizes
with the cam ring, and detects the actual advance amount. The
injection pump control unit measures the injection pump revolution
by the signal of the cam ring position sensor.
CONSULT-II Reference Value in Data Monitor
Mode
NJEC0728Remarks: Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
FUEL TEMP SEN Engine: After warming up More than 40°C (104°F)
SPILL/V Engine: After warming up, idle the engine. Approx. 12 - 13°CA
INT/A VOLUME Engine: After warming up, idle the engine. Approx. 150 - 450 mg/st
F/CUT SIGNAL Engine: After warming up Idle ON
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DTC P1241 P7·F/INJ TIMG FBYD
Description
EC-145
MONITOR ITEM CONDITION SPECIFICATION
BARO SEN Ignition switch: ONAltitude
Approx. 0 m (0 ft): Approx. 100.62
kPa (1.0062 bar, 1.026 kg/cm
2,
14.59 psi)
Approx. 1,000 m (3,281 ft): Approx.
88.95 kPa (0.8895 bar, 0.907
kg/cm
2, 12.90 psi)
Approx. 1,500 m (4,922 ft): Approx.
83.16 kPa (0.8316 bar, 0.848
kg/cm
2, 12.06 psi)
Approx. 2,000 m (6,562 ft): Approx.
78.36 kPa (0.7836 bar, 0.799
kg/cm
2, 11.36 psi)
ECM Terminals and Reference ValueNJEC0729Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
313 L/WElectronic control fuel
injection pump[Engine is running]
Warm-up condition
Idle speedApproximately 0.1V
314 L/RElectronic control fuel
injection pump[Engine is running]
Warm-up condition
Idle speedApproximately 0.4V
316 PUElectronic control fuel
injection pump[Engine is running]
Warm-up condition
Idle speedApproximately 2.5V
317 PElectronic control fuel
injection pump[Engine is running]
Warm-up condition
Idle speedApproximately 2.5V
On Board Diagnosis LogicNJEC0730This self-diagnosis has the one trip detection logic.
DTC Malfunction is detected when .... Check Items (Possible cause)
P1241
0707Fuel injection timing control system does not
function properly.Harness or connectors
(Electronic control fuel injection pump circuit is
open or shorted.)
Electronic control fuel injection pump
Improper fuel quality
SEF817Y
DTC Confirmation ProcedureNJEC0731WITH CONSULT-IINJEC0731S011) Turn ignition switch “ON” and wait at least 2 seconds.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and run it for at least 2 seconds at idle speed.
(If engine does not run, turn ignition switch to “START” for at
least 2 seconds.)
4) Keep engine speed at more than 2,000 rpm for at least 10
seconds.
5) If DTC is detected, go to “Diagnostic Procedure”, EC-149.
DTC P1241 P7·F/INJ TIMG FBYD
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
EC-146