2003 Hyundai H-1 (Grand Starex) oil filter

6-7
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
DESCRIPTION
GENERAL MAINTENANCE ENGINE COOLANT *1 MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL *2 REAR AXLE OIL CLUTCH/BRAKE PEDAL FREEPLAY CLUTCH/BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS/CYLINDERS/DISC REAR BRAKE DRUMS/LININGS/CYLINDERS HAND BRAKE TIRE CONDITION/PRESSURE EXHAUST SYSTEM/MOUNTING STEERING JOINT/RACK/BOX/OIL LEAKS SUSPENSION JOINT/SEALS FRONT WHEEL BEARING ENGINE COOLANT HOSES BRAKE PIPE CORROSION
AIR FILTER (F o r Evapoerator and Blower unit) *3
NO.
12 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20KILOMETERS X 1000 MONTH90 72
I
R R I I I I I I I I I I I I I I
G060A04P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY15 12
II I I I I I I I 30 24
II I I I I I I I I I I I I I I I 4536
II
R II I I I I 60 48
II I I I I I I I I I I I I I I I 7560
II I I I I I I I7.5 6
R
See below See below
*1. For every 24 months or 45,000 km, whichever occurs first : "R" *2. For every 24 months or 48,000 km, whichever occurs first : "R"*3. For every 12 months or 20,000 km, whichever occurs first : "R"
See below

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-8 GASOLINE DIESEL
E VERY
Except E.C EV ERY 3,000 KM
5,000 KM EV ERY 4,000 KM (Except 2.5 CRDi)
or 3 MONTHS EV ERY 7,500 KM or 6 MONTHS (2.5 CRDi only)
MORE FREQUENTLY
MORE FREQUENTLY
EV ERY 60,000 K M or 4 8 MONTHS (Except 2.5 CRDi)
MORE FREQUENTLY
MORE FREQUENTLY
EV ERY 10,000 K M o r 6 MONTHS
MORE FREQUENTLY
EV ERY 100,000 K M
EV ERY 40,000 K M
EV ERY 45 ,000 K M
R R R R
I II
RR R
G070A06P-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS, ROTORSREAR BRAKE DRUMS/LININGSSTEERING GEAR BOX, LINKAGE & BOOTS
AIR FILTER (F o r Evaporator and Blower unit)
MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL A, B, C, F, H C, E B, H D, E, F, G C, D, G, HC, D, G, HC, D, E, FC,EA, C, D, E, F, G, H, I, J A, C, E, F, G, H, I
SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty conditions
D - Driving in areas using salt or other corrosive materials or in very cold weatherE - Driving in sandy areas
F - More than 50% driving in heavy city traffic during hot above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer or police car, taxi, or commercial type operation
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h
For E.C
MAINTENANCE ITEM MAINTENANCE
OPERATION MAINTENANCE
INTERVALS DRIVING
CONDITION
Except E.C For E.C

6-9
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
G080F01P-GAToo
oo
o
Fuel hose, vapor hose and fuel
Fuel hose, vapor hose and fuel Fuel hose, vapor hose and fuel
Fuel hose, vapor hose and fuel
Fuel hose, vapor hose and fuel
filler cap
filler cap filler cap
filler cap
filler cap
The fuel hose, vapor hose and fuel filler cap
should be inspected at those intervals specified in the maintenance schedule. Make sure that anew fuel hose, vapor hose or fuel filler cap iscorrectly replaced. Consult your Hyundai dealerif you have any questions.
G080G01P-GAToo
oo
o Air cleaner filter
Air cleaner filter Air cleaner filter
Air cleaner filter
Air cleaner filter
A genuine Hyundai part is recommended forreplacement of the air cleaner filter. G080H01P-GAT
oo
oo
o Spark plugs
Spark plugs Spark plugs
Spark plugs
Spark plugs
Make sure to install new spark plugs of the correct heat range. G080I01P-GAT
oo
oo
o
Drive belts
Drive belts Drive belts
Drive belts
Drive belts
Inspect all drive belts (water pump and alterna- tor) for evidence of cuts, cracks, excessivewear or oiliness, and replace if necessary.Drive belts should be checked periodically forproper tension and adjusted as necessary.
G080D01P-GAT
oo
oo
o Fuel filter
Fuel filter Fuel filter
Fuel filter
Fuel filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections.
G080A01P-GAT
EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED
MAINTENANCE ITEMS
MAINTENANCE ITEMS MAINTENANCE ITEMS
MAINTENANCE ITEMS
MAINTENANCE ITEMS
oo
oo
o
Engine oil and filter
Engine oil and filter Engine oil and filter
Engine oil and filter
Engine oil and filter
The engine oil and filter should be changed at
those intervals specified in the maintenanceschedule. If the vehicle is being driven in se-vere conditions, more frequent oil and filterchanges are required.
G080B01P-GAT oo
oo
o Valve clearances (DIESEL)
Valve clearances (DIESEL) Valve clearances (DIESEL)
Valve clearances (DIESEL)
Valve clearances (DIESEL)
An incorrect valve clearance will not only result
in rough engine operation, but will also causeexcessive noise and reduced engine output.
Inspect valve clearance and adjust as required
while the engine is hot.
Valve-to-rocker arm clearance:
Valve-to-rocker arm clearance: Valve-to-rocker arm clearance:
Valve-to-rocker arm clearance:
Valve-to-rocker arm clearance: DIESEL:
Hot ............................ 0.25 mm (0.0098 in.) Cold ............................ 0.15 mm (0.0059 in.)
G080C01P-GAT oo
oo
o Fuel lines and connections
Fuel lines and connections Fuel lines and connections
Fuel lines and connections
Fuel lines and connections
Check the fuel lines and connections for leak-
age and damage. Replace any damaged or leaking parts immediately. G080E01P-GAT
oo
oo
o Vacuum and crankcase
Vacuum and crankcase Vacuum and crankcase
Vacuum and crankcase
Vacuum and crankcase
ventilation hoses
ventilation hoses ventilation hoses
ventilation hoses
ventilation hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard andbrittle rubber, cracking, tears, cuts, abrasions,and excessive swelling indicate deterioration.Particular attention should be paid to examiningthose hose surfaces nearest to high heatsources, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such asclamps and couplings, to make sure they aresecure, and that no leaks are present. Hosesshould be replaced immediately if there is anyevidence of deterioration or damage.

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-6 I040A01P-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation (and air condi- tioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, including clutch operation
o Automatic transmission operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appear to be functioning correctly,inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. Adequate care of your vehicle at regular inter- vals serves to preserve the value and appear-ance as long as possible. Some maintenance items can be carried out bythe owner (Consumer Information), while othershould be done only by an authorized dealer(Periodic Inspection and Maintenance). Thissection describes only those items which canbe carried out by the owner. In the event amalfunction or other problem is discovered,have it corrected by an authorized HYUNDAIdealer. This section contains information oninspection maintenance procedures that youcan do yourself, if you so desire. Follow theinstructions and cautions for each of the vari-ous procedures. When checking or servicing the inside of the engine compartment, be sure the engine isstopped and has had a chance to cool down. Ifit is necessary to do work in the engine com-partment with the engine running, be especiallycareful that your clothing, hair, etc., becomesnot caught by the fan, V-belts, or other movingparts. I050A01P-GAT
Inspection items
Inspection items Inspection items
Inspection items
Inspection items
( 1 ) Engine oil
( 2 ) Engine coolant
(3) Battery
( 4 ) Brake fluid
( 5 ) Clutch fluid (hydraulic clutch only)
( 6 ) Washer fluid
( 7 ) Wheel condition (including spare wheel)
(8) Tire inflation pressure (including spare
wheel)
I020A02P-GAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transmission fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level and condition
o Tire pressure and condition (including spare)
o Battery condition I030A02P-GAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition

9-3
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
J060A06P-GAT LUBRCATION CHART
LUBRCATION CHART LUBRCATION CHART
LUBRCATION CHART
LUBRCATION CHART
Recommended in field
SAE #30 (ABOVE 0°C) SAE 20W-40 (ABOVE -10°C)SAE 15W-40 (ABOVE -15°C)SAE 10W-30 (-20°C ~ 40°C)SAE 5W-30 (-25°C ~ 10°C)SAE 0W-30 (BELOW 10°C) *1 SAE 30 (0°C ~ 40°C)SAE 20W-40 (ABOVE -10°C)SAE 15W-40 (ABOVE -15°C)SAE 10W-30 (-20°C~ 40°C)SAE 0W-30 (BELOW 10°C) *1SAE 20W-40, 20W-50 (ABOVE -10°C) SAE 15W-40, 15W-50 (ABOVE -15°C)SAE 10W-30 (-25°C ~ 40°C)SAE 10W-40, 10W-50 (ABOVE -25°C)SAE 5W-20 (BELOW -10°C) *1, *2 SAE 5W-30 (BELOW 10°C) *1 SAE 5W-40 (BELOW 20°C) *1
NORMAL DRIVING CONDITION SEVERE DRIVING CONDITION
Items
ENGINE OIL (DIESEL) ENGINE OIL (GASOLINE)
(Minibus, Van) ENGINE OIL CONSUMPTIONQuantity (liter)
Engine Oil : 6.1 at Oil Pan : 4.9
Engine Oil : 7.4 at Oil Pan : 6.6 (MAX)
4.9 (MIN)
Engine Oil : 4.3 at Oil Pan : 4.0 (MAX)
3.0 (MIN)
at Oil Filter : 0.3
Max. 1L/ 1,500 km Max. 1L/ 1,000 km
API CF-4 or ABOVE API CF-4 or ABOVE
API CE or ABOVE API SG, SG/CD, SH or SH/CD API SE or ABOVE
2.6 N/A
2.5 4D56 T/C or TCI 2.5 CRDi TCI E.C
Except E.C
*1. Restricted by driving condition and area.
*2. SAE 5W-20 not recommended for sustained high speed vehicle operation.

INDEX
INDEX INDEX
INDEX
INDEX
10-2 EMISSION CONTROL SYSTEM
........................................................... 7-1
ENGINE ........................................................................................................ 9-2
ENGINE COOLANT .................................................................................. 8-9
ENGINE NUMBER .................................................................................... 1-2
ENGINE OIL .................................................................................... 8 - 7 ~ 8 - 8
ENGINE OVERHEATING ........................................................ 4-11 ~ 4-12
ENGINE RPM ADJUSTMENT KNOB ...............................................2-15
ENGINE WARNING LIGHT ................................................................. 2-10
EXTERIOR AND INTERIOR LAMP OPERATION .........................8-13
F FOUR-WHEEL DRIVE (4WD) ..................................................3-9 ~ 3-10
FOURTH SEAT ....................................................................................... 1-21
FRONT DOOR EDGE WARNING LIGHT .......................................2-15
FRONT DOOR WINDOW GLASS .....................................................1-17
FRONT FOG LAMP SWITCH ........................................................... 2-16
FRONT INTERIOR LIGHT ................................................................... 2-17
FRONT ROOM LAMP ........................................................................... 2-18
FRONT SEATS ....................................................................................... 1-18
FUEL FILTER WARNING LAMP-RED ................................................. 2-9
FUEL GAUGE ............................................................................................. 2-5
FUEL TANK CAPACITY .......................................................................... 9-1
FUEL, ENGINE COOLANT, OIL, AND EXHAUST GAS LEAKAGE .................................................................................... 8-13
FUSES ....................................................................................................... 4-15
G GASOLINE ENGINE ROOM .................................................................. 8-5
GOOD BRAKING PRACTICE ............................................................. 3-11H
HAZARD WARNING LIGHT SWITCH ..............................................2-16
HEADLAMP LEVELING DEVICE SYSTEM ....................................2-14
HEADREST .............................................................................................. 1-22
HEATING AND COOLING ...................................................... 2-24 ~ 2-25
HEATING CONTROLS .......................................................................... 2-25
HEIGHT ADJUSTABLE FRONT SEAT SHOULDER BELT .......1-23
HIGH-BEAM INDICATION LAMP-BLUE .............................................. 2-9
HIGH-BEAM SWITCH ........................................................................... 2-11
HINGED WINDOW .................................................................... 1-16 ~ 1-17
HINGES AND LATCHES LUBRICATION ........................................8-15
"HOLD" MODE SWITCH ......................................................................... 3-7
HOOD RELEASE .................................................................................... 1-12
HORN SWITCH ....................................................................................... 2-17
I IF A TIRE IS FLATENED ............................................................ 4 - 6 ~ 4 - 8
IF THE ENGINE OVERHEATS .............................................4-11 ~ 4-12
IGNITION SWITCH ................................................................................... 3-1
ILLUMINATED IGNITION SWITCH ...................................................... 1-8
IMMOBILIZER SYSTEM .............................................................. 1 - 5 ~ 1 - 8
INCLINOMETER ......................................................................................... 2-6
INDEX ........................................................................................................ 10-1
INDICATION AND WARNING LAMPS ..................................2-9 ~ 2-10
INSIDE REAR-VIEW MIRROR ........................................................... 2-21
INSTALLATION OF ACCESSORIES ................................................... 1-3
INSTRUMENTS .......................................................................................... 2-3
INSTRUMENTS PANEL LIGHT CONTROL (=RHEOSTAT) ......2-14

10-3
INDEX
INDEX INDEX
INDEX
INDEX
J JACK HANDLE ........................................................................................... 4-1
JACKING UP THE VEHICLE ..................................................... 4 - 2 ~ 4 - 3
K KEYS ... .......................................................................................................... 1-4
L LIMITED-SLIP DIFFERENTIAL ........................................................... 3-18
LOADING .................................................................................................. 3-12
LOCKING USING THE KEY .................................................................. 1-9
LOW FUEL WARNING LAMP-AMBER ............................................... 2-9
LUBRICATION CHART ................................................................ 9 - 3 ~ 9 - 4
LUMBAR SUPPORT CONTROL ........................................................1-19
M MAINTENANCE .......................................................................................... 1-2
MAKING A FLAT SEAT ........................................................................ 1-23
MANUAL TRANSMISSION ......................................................... 3 - 4 ~ 3 - 5
MEASUREMENT ........................................................................................ 9-1
METER, GAUGE, AND INDICATION/WARNING
LAMP OPERATION ............................................................................. 8-13
MULTI-FUNCTION LIGHT SWITCH ..................................................2-11
MULTIMETER ............................................................................................. 2-4
O ODOMETER ................................................................................................ 2-5
OIL PRESSURE WARNING LAMP-RED ............................................ 2-9
OUTSIDE REAR VIEW MIRROR ......................................................2-21
OUTSIDE REAR VIEW MIRROR HEATER ....................................2-22
OVERDRIVE OFF INDICATOR ............................................................. 2-9
OVERDRIVE SWITCH ............................................................................. 3-8
OVERHEAD AIR CONDITIONING ....................................................2-29P
PARKING BRAKE LEVEL STROKE .................................................8-14
PARKING BRAKE .................................................................................. 3-12
PARKING ..................................................................................... 3-13 ~ 3-14
PASSING SWITCH ................................................................... 2-11 ~ 2-12
POSITIONS OF SWITCHES AND LEVERS ...................................... 2-1
POWER WINDOW .................................................................... 1-17 ~ 1-18
PRE-TENSIONER SEAT BELT ..........................................................1-24
PREVENTIVE MAINTENANCE .............................................................. 6-1
R REAR AIR-CONDITIONING ................................................................. 2-29
REAR HEATER ....................................................................................... 2-28
REAR ROOM LAMP .............................................................................. 2-18
REAR SIDE, QUARTER WINDOW ......................................1-16 ~ 1-17
REAR WINDOW DEFROSTER SWITCH ........................................2-16
REMOTE FUEL-FILLER LID RELEASE ..............................1-15 ~ 1-16
REMOVAL OF WATER FROM THE FUEL FILTER ........4-13 ~ 4-14
REPLACEMENT OF LAMP BULBS ..................................................4-16
ROOF RACK ............................................................................................ 2-21
RUNNING-IN RECOMMENDATIONS .................................................. 1-1
S SEAT BELTS ........................................................................................... 1-23
3-point system .......................................................................... 1-23 ~ 1-24
Lap belts ................................................................................................. 1-25
SEAT BELT REMINDER LIGHT .........................................................2-10
SEAT WARMER ...................................................................................... 1-19
SECOND SEAT .......................................................................... 1-19 ~ 1-20
SIDE VENTILATOR .............................................................................. 2-26
SLIDING WINDOW GLASS ................................................................. 1-17