2003 Hyundai H-1 (Grand Starex) run flat

1-1
BEFORE DRIVING YOUR VEHICLE
BEFORE DRIVING YOUR VEHICLE BEFORE DRIVING YOUR VEHICLE
BEFORE DRIVING YOUR VEHICLE
BEFORE DRIVING YOUR VEHICLE
B000A01P-GAT 1.1.
1.1.
1.
BEFORE DRIVING
BEFORE DRIVING BEFORE DRIVING
BEFORE DRIVING
BEFORE DRIVING
YY
YY
Y
OUR
OUR OUR
OUR
OUR VEHICLE
VEHICLE VEHICLE
VEHICLE
VEHICLE
B010B01P-GAT Before entering the vehicle
Before entering the vehicle Before entering the vehicle
Before entering the vehicle
Before entering the vehicle
o Check that windows, mirrors and lights are clean.
o Check if any tire is low or flat.
o Look for fluid leaks.
o Check that area is clear if you’re about to back up.
B010C03P-GAT After entering the vehicle
After entering the vehicle After entering the vehicle
After entering the vehicle
After entering the vehicle
o Lock all doors.
o The driver and passengers are wearing prop- erly adjusted seat belts.
o The head restraints are properly adjusted, if so equipped.
o Adjust inside and outside mirrors.
o Check warning lights for correct operation, with the ignition key in the position "ON".
o Check all gauges, for normal operation.
B010A01P-GAT
BEFORE DRIVING YOUR VEHICLE
BEFORE DRIVING YOUR VEHICLE BEFORE DRIVING YOUR VEHICLE
BEFORE DRIVING YOUR VEHICLE
BEFORE DRIVING YOUR VEHICLE
SAFETY CHECKS
SAFETY CHECKS SAFETY CHECKS
SAFETY CHECKS
SAFETY CHECKS
Be sure you know your vehicle and its equip-
ment and how to use it safely.
B020A01P-GATRUNNING-IN RECOMMENDATIONS
RUNNING-IN RECOMMENDATIONS RUNNING-IN RECOMMENDATIONS
RUNNING-IN RECOMMENDATIONS
RUNNING-IN RECOMMENDATIONS During the running-in period for the first
1,000km(600miles), it is advisable to drive your new vehicle using the following precautions asa guideline to aid long life as well as futureeconomy and performance.
1. Do not race the engine at high speeds.
2. Avoid rapid starting, acceleration, braking and prolonged high-speed running.
3. Keep to the running-in speed limit shown below. B030A01P-GAT
BEFORE OPERATION
BEFORE OPERATION BEFORE OPERATION
BEFORE OPERATION
BEFORE OPERATION
PRECAUTIONS FOR NEW VEHICLE
PRECAUTIONS FOR NEW VEHICLE PRECAUTIONS FOR NEW VEHICLE
PRECAUTIONS FOR NEW VEHICLE
PRECAUTIONS FOR NEW VEHICLE The performance and life of a vehicle depend
largely on how the vehicle is handled when new.
To maintain the parts smoothly and sustain
high performance for a long time to come, besure to observe the following points.
Make sure that your vehicle does not miss
Make sure that your vehicle does not miss Make sure that your vehicle does not miss
Make sure that your vehicle does not miss
Make sure that your vehicle does not miss the first 5,000 km inspections.
the first 5,000 km inspections. the first 5,000 km inspections.
the first 5,000 km inspections.
the first 5,000 km inspections.
After the first 5,000 km of driving, take your vehicle
to your nearest service shop for inspection.
Drive range
1st
2nd 3rd4th 5thRunning-in speed
0~25(0~16)
20~50(13~31) 30~80(19~50)
40~(25~)50~(32~) km/h (mph)
WARNING: (Diesel only)
WARNING: (Diesel only) WARNING: (Diesel only)
WARNING: (Diesel only)
WARNING: (Diesel only)
To ensure that sufficient vacuum exists with-
To ensure that sufficient vacuum exists with- To ensure that sufficient vacuum exists with-
To ensure that sufficient vacuum exists with-
To ensure that sufficient vacuum exists with-in the brake system during cold weather
in the brake system during cold weather in the brake system during cold weather
in the brake system during cold weather
in the brake system during cold weather
start-up conditions, it is necessary to run
start-up conditions, it is necessary to run start-up conditions, it is necessary to run
start-up conditions, it is necessary to run
start-up conditions, it is necessary to run
the engine at idle after starting the engine.
the engine at idle after starting the engine. the engine at idle after starting the engine.
the engine at idle after starting the engine.
the engine at idle after starting the engine.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Fluid levels, such as engine oil, engine cool-
Fluid levels, such as engine oil, engine cool- Fluid levels, such as engine oil, engine cool-
Fluid levels, such as engine oil, engine cool-
Fluid levels, such as engine oil, engine cool-ant, brake fluid, and windshield washer flu-
ant, brake fluid, and windshield washer flu- ant, brake fluid, and windshield washer flu-
ant, brake fluid, and windshield washer flu-
ant, brake fluid, and windshield washer flu-
id, should be checked daily and/or weekly,
id, should be checked daily and/or weekly, id, should be checked daily and/or weekly,
id, should be checked daily and/or weekly,
id, should be checked daily and/or weekly,
or whenever you refuel.
or whenever you refuel. or whenever you refuel.
or whenever you refuel.
or whenever you refuel.
Further details are described in the "CON-
Further details are described in the "CON- Further details are described in the "CON-
Further details are described in the "CON-
Further details are described in the "CON-SUMER INFORMATION" section.
SUMER INFORMATION" section. SUMER INFORMATION" section.
SUMER INFORMATION" section.
SUMER INFORMATION" section.
11
11
1
Please note that the legal speed limits dis-
played must be adhered to.
4. Do not exceed loading limits.
5. Refrain from towing a trailer.

3-15
STARTING & OPERATING
STARTING & OPERATING STARTING & OPERATING
STARTING & OPERATING
STARTING & OPERATING
D170F01P-GAT (5)(5)
(5)(5)
(5) High speed
High speed High speed
High speed
High speed The higher the vehicles speed, the more fuel consumed. Avoid driving at full speed. Evena slight release of the accelerator pedal willsave significant amount of fuel.
GS30210A
Tire pressure gauge
D170G01P-GAT
(6)(6)
(6)(6)
(6) Tire inflation pressure
Tire inflation pressure Tire inflation pressure
Tire inflation pressure
Tire inflation pressure
GS30200A
D170E01P-GAT
(4)(4)
(4)(4)
(4) Idling
Idling Idling
Idling
Idling The vehicle consumes fuel even during idling. Avoid extended idling whenever possible.
D170C01P-GAT
(2)(2)
(2)(2)
(2) Shifting
Shifting Shifting
Shifting
Shifting Shift only at an appropriate vehicle speed and engine rpm. Always use the highest gear possible.Fuel consumption depends largely on the manner in which vehicle is driven but it isalso affected by other driving conditions.
D170D01P-GAT (3)(3)
(3)(3)
(3) City traffic
City traffic City traffic
City traffic
City traffic Frequent starting and stopping increases the average fuel consumption. Use roadswith smooth traffic flow whenever possible.When driving on congested roads, avoiduse of a low gear at high engine rpm.
Check the tire inflation pressure at regularintervals. Low tire inflation pressures in-crease road resistance and fuel consump-tion. In addition, low tire pressures adverselyaffect tire wear and driving control.D170H01P-GAT
(7)(7)
(7)(7)
(7) Load
Load Load
Load
Load
GS30220A
Do not drive with unnecessary articles in the luggage compartment.Especially during city driving where frequentstarting and stopping is necessary, the in-creased weight of the vehicle will greatlyaffect fuel consumption. Also avoid driving with unnecessary lug- gage, etc., on the roof; the increased airresistance will cause more fuel consump-tion.
D170I01P-GAT (8)(8)
(8)(8)
(8) Cold engine starting
Cold engine starting Cold engine starting
Cold engine starting
Cold engine starting Starting of a cold engine consumes more fuel. Unnecessary fuel consumption is alsocaused by keeping a hot engine running.After the engine is started, begin drivingsoon.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-14 The following points should be observed:
1. Both batteries must be 12V. The capacity
(Ah) of the battery supplying current should not be significantly below that of the dis-charged battery.
2. Use only heavy-duty jumper cables.
3. A discharged battery can freeze. A frozen battery must be thawed out before connect- ing the jumper cables.
4. There should be no contact between the two vehicles; otherwise current may flow whenthe positive terminal is connected.
5. The discharged battery must be correctly connected to the vehicle electrical system.
6. Run the engine of the vehicle supplying current.
7. Connect the jumper cables as follows:
(1) Connect one end of one jumper cable to the positive terminal of the flat battery, and the other end to the positive terminal of thebooster battery.
(2) Connect one end of the other jumper cable to the negative terminal of the booster bat-tery, and the other end to the engine blockof the vehicle with the flat battery at the pointfarthest from the battery.
GS40330A
E110A02P-GAG
If the engine cannot be started because the battery is weak or dead, the battery from an-other vehicle can be used with jumper cables tostart the engine.
E110A01P-GAT
EMERGENCY STARTING
EMERGENCY STARTING EMERGENCY STARTING
EMERGENCY STARTING
EMERGENCY STARTING
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Do not attempt to start the engine by pulling
Do not attempt to start the engine by pulling Do not attempt to start the engine by pulling
Do not attempt to start the engine by pulling
Do not attempt to start the engine by pulling
or pushing the vehicle.
or pushing the vehicle. or pushing the vehicle.
or pushing the vehicle.
or pushing the vehicle.
2. Operate the hand pump slowly 6 or 7 times
in order to force the water out through thedrain plug.
3. Tighten the drain plug when water no longer comes out.
4. Loosen the air plug and bleed the air. (Refer to "Bleeding the fuel system".)
5. Check to be sure that the warning lamp illuminates when the ignition key is turned to"ON", and that it goes off when the engine isstarted.If in doubt, consult your nearest authorizedHYUNDAI dealer.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
(1)(1)
(1)(1)
(1) Do not smoke or have any other open
Do not smoke or have any other open Do not smoke or have any other open
Do not smoke or have any other open
Do not smoke or have any other open
flame near the vehicle while bleeding the
flame near the vehicle while bleeding the flame near the vehicle while bleeding the
flame near the vehicle while bleeding the
flame near the vehicle while bleeding the
fuel system.
fuel system. fuel system.
fuel system.
fuel system.
(2)(2)
(2)(2)
(2) Be sure to carefully wipe away any water
Be sure to carefully wipe away any water Be sure to carefully wipe away any water
Be sure to carefully wipe away any water
Be sure to carefully wipe away any water
drained out in this manner, because the
drained out in this manner, because the drained out in this manner, because the
drained out in this manner, because the
drained out in this manner, because the
fuel mixed in the water might be ignited
fuel mixed in the water might be ignited fuel mixed in the water might be ignited
fuel mixed in the water might be ignited
fuel mixed in the water might be ignited
and result in a fire.
and result in a fire. and result in a fire.
and result in a fire.
and result in a fire.

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-6 I040A01P-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation (and air condi- tioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, including clutch operation
o Automatic transmission operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appear to be functioning correctly,inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. Adequate care of your vehicle at regular inter- vals serves to preserve the value and appear-ance as long as possible. Some maintenance items can be carried out bythe owner (Consumer Information), while othershould be done only by an authorized dealer(Periodic Inspection and Maintenance). Thissection describes only those items which canbe carried out by the owner. In the event amalfunction or other problem is discovered,have it corrected by an authorized HYUNDAIdealer. This section contains information oninspection maintenance procedures that youcan do yourself, if you so desire. Follow theinstructions and cautions for each of the vari-ous procedures. When checking or servicing the inside of the engine compartment, be sure the engine isstopped and has had a chance to cool down. Ifit is necessary to do work in the engine com-partment with the engine running, be especiallycareful that your clothing, hair, etc., becomesnot caught by the fan, V-belts, or other movingparts. I050A01P-GAT
Inspection items
Inspection items Inspection items
Inspection items
Inspection items
( 1 ) Engine oil
( 2 ) Engine coolant
(3) Battery
( 4 ) Brake fluid
( 5 ) Clutch fluid (hydraulic clutch only)
( 6 ) Washer fluid
( 7 ) Wheel condition (including spare wheel)
(8) Tire inflation pressure (including spare
wheel)
I020A02P-GAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transmission fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level and condition
o Tire pressure and condition (including spare)
o Battery condition I030A02P-GAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition

8-13
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
I200A01P-GAG


30 mm (1.2 in.)
I200A01P-GAT
STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY
Check by moving the steering wheel left and
right. The free play at the circumference should not
exceed the standard value.
Free play 30 mm (1.2 in.) If the steering wheel free play exceeds the
standard value, have the steering wheel ad- justed at an authorized HYUNDAI dealer.
I170A01P-GAT
FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND
EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE
Look under the body of your vehicle to check
for fuel, engine coolant, oil, and exhaust gasleaks. If leaks are evident, take your vehicle to an
authorized HYUNDAI dealer for inspection.
I160A02P-GAT
TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE
Check the tire inflation pressure of all the tires
while they are cold; if insufficient or excessive,adjust to the specified value.
After the tire inflation pressure has been ad-
justed, check the tires for damage and airleaks.
Be sure to put rubber caps on the valves.
kg/cm² (PSI)
Mini- Bus Tire size
195R 14C-6PR 205/70R 15 215/80R 15
205/70R 15C-6PR Rear
2.8(40)2.8(40)2.2(32) 2.8(40) Front
2.8(40) 2.8(40)2.2(32)2.8(40)
Up to 3 persons Up to
MAX. load
Rear
3.5(50)2.8(40)2.2(32)3.5(50)
Front
2.8(40) 2.8(40) 2.2(32)2.8(40)
Veh- icle
kg/cm² (PSI)
Vehicle
VAN
TRUCK Tire size
195R 14C-8PR 195R 14C-6PR195R 13C-8PR Rear
4.5(65) -
3.5(50)
Front
2.8(40)2.8(40)
-
I180A01P-GATEXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP- EXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP-
ERATION
ERATION ERATION
ERATION
ERATION
Operate the light switch and combination switch
to confirm that all lamps are functioning prop- erly.
If the lamps do not go on, the probable cause
is a blown fuse or defective lamp bulb. Checkthe fuses first. If there is no blown fuse, checkthe lamp bulbs.
For information regarding the inspection and
replacement of the fuses and the lamp bulbs,refer to the section entitled "In case of emer-gency" If the fuses and bulbs are all OK, take the
vehicle to an authorized HYUNDAI dealer forinspection.
I190A01P-GATMETER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/ METER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/
WARNING LAMP OPERATION
WARNING LAMP OPERATION WARNING LAMP OPERATION
WARNING LAMP OPERATION
WARNING LAMP OPERATION
Run the engine to check the operation of all
meters, gauge, and indication/ warning lamps.If there is anything wrong, take the vehicle toan authorized HYUNDAI dealer for inspection.

10-3
INDEX
INDEX INDEX
INDEX
INDEX
J JACK HANDLE ........................................................................................... 4-1
JACKING UP THE VEHICLE ..................................................... 4 - 2 ~ 4 - 3
K KEYS ... .......................................................................................................... 1-4
L LIMITED-SLIP DIFFERENTIAL ........................................................... 3-18
LOADING .................................................................................................. 3-12
LOCKING USING THE KEY .................................................................. 1-9
LOW FUEL WARNING LAMP-AMBER ............................................... 2-9
LUBRICATION CHART ................................................................ 9 - 3 ~ 9 - 4
LUMBAR SUPPORT CONTROL ........................................................1-19
M MAINTENANCE .......................................................................................... 1-2
MAKING A FLAT SEAT ........................................................................ 1-23
MANUAL TRANSMISSION ......................................................... 3 - 4 ~ 3 - 5
MEASUREMENT ........................................................................................ 9-1
METER, GAUGE, AND INDICATION/WARNING
LAMP OPERATION ............................................................................. 8-13
MULTI-FUNCTION LIGHT SWITCH ..................................................2-11
MULTIMETER ............................................................................................. 2-4
O ODOMETER ................................................................................................ 2-5
OIL PRESSURE WARNING LAMP-RED ............................................ 2-9
OUTSIDE REAR VIEW MIRROR ......................................................2-21
OUTSIDE REAR VIEW MIRROR HEATER ....................................2-22
OVERDRIVE OFF INDICATOR ............................................................. 2-9
OVERDRIVE SWITCH ............................................................................. 3-8
OVERHEAD AIR CONDITIONING ....................................................2-29P
PARKING BRAKE LEVEL STROKE .................................................8-14
PARKING BRAKE .................................................................................. 3-12
PARKING ..................................................................................... 3-13 ~ 3-14
PASSING SWITCH ................................................................... 2-11 ~ 2-12
POSITIONS OF SWITCHES AND LEVERS ...................................... 2-1
POWER WINDOW .................................................................... 1-17 ~ 1-18
PRE-TENSIONER SEAT BELT ..........................................................1-24
PREVENTIVE MAINTENANCE .............................................................. 6-1
R REAR AIR-CONDITIONING ................................................................. 2-29
REAR HEATER ....................................................................................... 2-28
REAR ROOM LAMP .............................................................................. 2-18
REAR SIDE, QUARTER WINDOW ......................................1-16 ~ 1-17
REAR WINDOW DEFROSTER SWITCH ........................................2-16
REMOTE FUEL-FILLER LID RELEASE ..............................1-15 ~ 1-16
REMOVAL OF WATER FROM THE FUEL FILTER ........4-13 ~ 4-14
REPLACEMENT OF LAMP BULBS ..................................................4-16
ROOF RACK ............................................................................................ 2-21
RUNNING-IN RECOMMENDATIONS .................................................. 1-1
S SEAT BELTS ........................................................................................... 1-23
3-point system .......................................................................... 1-23 ~ 1-24
Lap belts ................................................................................................. 1-25
SEAT BELT REMINDER LIGHT .........................................................2-10
SEAT WARMER ...................................................................................... 1-19
SECOND SEAT .......................................................................... 1-19 ~ 1-20
SIDE VENTILATOR .............................................................................. 2-26
SLIDING WINDOW GLASS ................................................................. 1-17