2003 Hyundai H-1 (Grand Starex) clutch
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CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-10 I100A02P-GAT
BRAKE FLUID
BRAKE FLUID BRAKE FLUID
BRAKE FLUID
BRAKE FLUID
I100A01P-GAG
MAX MIN
Check the brake fluid level in the reservoir. The brake fluid level must be between the "MAX" and "MIN" marks on the reservoir.The fluid level falls slightly with wear of thebrake pads but it does not indicate any abnor-mality. If the brake fluid level falls markedly in a short time, it indicates leaks from the brake system.In such a case, have your vehicle checked byan authorized HYUNDAI dealer. Use SAE J1703 (or DOT3 or DOT 4) or equiva-lent type brake fluid. On a vehicle with the brake fluid warning lamp, the brake fluid level is monitored by a float.When the brake fluid level falls to below the"MIN" mark, the brake fluid warning lamp lightsup.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
(1)(1)
(1)(1)
(1) Use only the specified brake fluid. Also,
Use only the specified brake fluid. Also, Use only the specified brake fluid. Also,
Use only the specified brake fluid. Also,
Use only the specified brake fluid. Also,
the additives in different brands may
the additives in different brands may the additives in different brands may
the additives in different brands may
the additives in different brands may
result in a chemical reaction when mixed
result in a chemical reaction when mixed result in a chemical reaction when mixed
result in a chemical reaction when mixed
result in a chemical reaction when mixed
together, so avoid mixing different
together, so avoid mixing different together, so avoid mixing different
together, so avoid mixing different
together, so avoid mixing different
brands if possible.
brands if possible. brands if possible.
brands if possible.
brands if possible.
(2)(2)
(2)(2)
(2) Use extreme caution in filling the brake
Use extreme caution in filling the brake Use extreme caution in filling the brake
Use extreme caution in filling the brake
Use extreme caution in filling the brake
fluid because it is toxic and corrosive,
fluid because it is toxic and corrosive, fluid because it is toxic and corrosive,
fluid because it is toxic and corrosive,
fluid because it is toxic and corrosive,
and it can harm your eyes and damage
and it can harm your eyes and damage and it can harm your eyes and damage
and it can harm your eyes and damage
and it can harm your eyes and damage
painted surface. If the fluid gets in your
painted surface. If the fluid gets in your painted surface. If the fluid gets in your
painted surface. If the fluid gets in your
painted surface. If the fluid gets in your
eyes, flush your eyes with clean water.
eyes, flush your eyes with clean water. eyes, flush your eyes with clean water.
eyes, flush your eyes with clean water.
eyes, flush your eyes with clean water.
I110A01P-GAT CLUTCH FLUID (If installed)
CLUTCH FLUID (If installed) CLUTCH FLUID (If installed)
CLUTCH FLUID (If installed)
CLUTCH FLUID (If installed)
In the case of vehicles with the hydraulic oper- ating clutch, the reservoir for the clutch fluidalso serves as the reservoir for the brake fluid.See the paragraph on the brake fluid.
Irritation to eyes or skin from contact
Irritation to eyes or skin from contact Irritation to eyes or skin from contact
Irritation to eyes or skin from contact
Irritation to eyes or skin from contact
with electrolyte requires immediate med-
with electrolyte requires immediate med- with electrolyte requires immediate med-
with electrolyte requires immediate med-
with electrolyte requires immediate med-
ical attention.
ical attention. ical attention.
ical attention.
ical attention.
(5)(5)
(5)(5)
(5)
If the battery is to be quick-charged, first
If the battery is to be quick-charged, first If the battery is to be quick-charged, first
If the battery is to be quick-charged, first
If the battery is to be quick-charged, first
disconnect the battery cables.
disconnect the battery cables. disconnect the battery cables.
disconnect the battery cables.
disconnect the battery cables.
(6)(6)
(6)(6)
(6) In order to prevent a short circuit, be
In order to prevent a short circuit, be In order to prevent a short circuit, be
In order to prevent a short circuit, be
In order to prevent a short circuit, be
sure to disconnect the negative (-) ter-
sure to disconnect the negative (-) ter- sure to disconnect the negative (-) ter-
sure to disconnect the negative (-) ter-
sure to disconnect the negative (-) ter-
minal before doing anything else.
minal before doing anything else. minal before doing anything else.
minal before doing anything else.
minal before doing anything else.
I090C01P-GAT
Disconnection and connection
Disconnection and connection Disconnection and connection
Disconnection and connection
Disconnection and connection
Never disconnect the battery while the engine
is running; doing so could damage the vehicle’selectrical components. First disconnect thenegative terminal and then the positive termi-nal. When connecting the battery, first connectthe positive terminal and then the negativeterminal.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
(1)(1)
(1)(1)
(1)
Keep the terminals clean. After the bat-
Keep the terminals clean. After the bat- Keep the terminals clean. After the bat-
Keep the terminals clean. After the bat-
Keep the terminals clean. After the bat-
tery is connected, apply terminal protec-
tery is connected, apply terminal protec- tery is connected, apply terminal protec-
tery is connected, apply terminal protec-
tery is connected, apply terminal protec-
tion grease. To clean the terminals, use
tion grease. To clean the terminals, use tion grease. To clean the terminals, use
tion grease. To clean the terminals, use
tion grease. To clean the terminals, use
lukewarm water.
lukewarm water. lukewarm water.
lukewarm water.
lukewarm water.
(2)(2)
(2)(2)
(2) Never short-circuit the battery; doing so
Never short-circuit the battery; doing so Never short-circuit the battery; doing so
Never short-circuit the battery; doing so
Never short-circuit the battery; doing so
could cause it to overheat and be dam-
could cause it to overheat and be dam- could cause it to overheat and be dam-
could cause it to overheat and be dam-
could cause it to overheat and be dam-
aged.
aged. aged.
aged.
aged.
(3)(3)
(3)(3)
(3) Do not smoke or bring an open flame
Do not smoke or bring an open flame Do not smoke or bring an open flame
Do not smoke or bring an open flame
Do not smoke or bring an open flame
near the battery; doing so could ignite
near the battery; doing so could ignite near the battery; doing so could ignite
near the battery; doing so could ignite
near the battery; doing so could ignite
the explosive gas generated by the bat-
the explosive gas generated by the bat- the explosive gas generated by the bat-
the explosive gas generated by the bat-
the explosive gas generated by the bat-
tery.
tery. tery.
tery.
tery.
(4)(4)
(4)(4)
(4) The battery electrolyte is extremely caus-
The battery electrolyte is extremely caus- The battery electrolyte is extremely caus-
The battery electrolyte is extremely caus-
The battery electrolyte is extremely caus-
tic. Do not allow it to come in contact
tic. Do not allow it to come in contact tic. Do not allow it to come in contact
tic. Do not allow it to come in contact
tic. Do not allow it to come in contact
with your eyes, skin, clothing, or the
with your eyes, skin, clothing, or the with your eyes, skin, clothing, or the
with your eyes, skin, clothing, or the
with your eyes, skin, clothing, or the
painted surfaces of the vehicle.
painted surfaces of the vehicle. painted surfaces of the vehicle.
painted surfaces of the vehicle.
painted surfaces of the vehicle.
Spilled electrolyte should be flushed im-
Spilled electrolyte should be flushed im- Spilled electrolyte should be flushed im-
Spilled electrolyte should be flushed im-
Spilled electrolyte should be flushed im-
mediately with ample amounts of water.
mediately with ample amounts of water. mediately with ample amounts of water.
mediately with ample amounts of water.
mediately with ample amounts of water.
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.
Page 163 of 173
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-14 I230A01P-GAT
PARKING BRAKE LEVER STROKE
PARKING BRAKE LEVER STROKE PARKING BRAKE LEVER STROKE
PARKING BRAKE LEVER STROKE
PARKING BRAKE LEVER STROKE
D030A01P-1
Pull the parking brake lever all the way up to
check the number of "clicks" that the ratchet makes. One click represents a lever movementof one notch. The lever should move the speci-fied number of notches for normal brake appli-cation.
o Parking brake lever stroke; 5 to 7 notches
If the parking brake lever stroke is not within
the standard range, have the brake lever ad-justed at an authorized HYUNDAI dealer.
Stop the engine, depress the brake pedal sev-eral times, and press down the pedal with yourfingers until initial resistance is felt. This dis-tance should be within the specified range.Free play : 3 to 8 mm (0.1 to 0.3 in.) If the brake pedal free play is not within the standard range, have the brake pedal adjustedat an authorized HYUNDAI dealer.
I220A01P-GAT
BRAKE PEDAL FREE PLAY
BRAKE PEDAL FREE PLAY BRAKE PEDAL FREE PLAY
BRAKE PEDAL FREE PLAY
BRAKE PEDAL FREE PLAYGS80170A
3 ~ 8 mm (0.1 ~ 0.3 in.)
GS80160A
6 ~ 13 mm (0.2 ~ 0.5 in.)
I210A01P-GAT
CLUTCH PEDAL FREE PLAY
CLUTCH PEDAL FREE PLAY CLUTCH PEDAL FREE PLAY
CLUTCH PEDAL FREE PLAY
CLUTCH PEDAL FREE PLAY Press down the clutch pedal with your fingers until initial resistance is felt. This distance shouldbe within the specified range. Free play : 6 to 13 mm (0.2 to 0.5 in.)If the clutch pedal free play is not within the standard range, have the clutch pedal adjustedat an authorized HYUNDAI dealer.
Page 168 of 173
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
9-4 Quantity (liter)
Minibus, Van : 1.3 0.8
Minibus : 13, Van : 10, Truck : 7.2 As required As required
Minibus, Van : 2.6, Truck : 1.7
As required Diesel
2.6 N/A(long Van) : 8.5 2.6 N/A : 72.5 4D56 T/C : 8.52.5 4D56 TCI(3Van, 11/12Minibuss) : 8.52.5 4D56 TCI EURO III(3Van, 11/12Minibuss) : 7.53
2.5 4D56 TCI EURO III(6Van, 7/9Minibuss) : 7.53
2.5 4D56 TCI(4WD) : 9.832.5 CRDi TCI(2WD) : 8.32.5 CRDi TCI(4WD) : 11.7
Recommended in field
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) DIAMOND ATF DEXRON II, DIAMOND ATF SP I
DIAMOND ATF SP II
PSF-3 HIGH QUALITY ETHYLENE GLYCOL BASE FOR ALUMINUM RADIATORSAE J 1703 EQUIVALENTSAE J310a, MULTI-PURPOSE GREASE NLGI-2 OREQUIVALENT.
API GL-4 (MS517-15) : SAE 90, 140
API GL-5 (MS517-15) : SAE 80
Items
MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL POWER STEERING OIL COOLANT CLUTCH & BRAKE FLUIDFRONT, REAR WHEEL BEARING REAR AXLE STEERING GEAR BOX
Gasoline 2.0 Diesel
2.6 N/A : 2.0 2.5 4D56 T/C or TCI : 2.42.5 CRDi TCI : 3.2
Gasoline
7.53
J060A05P-GATLUBRCATION CHART
LUBRCATION CHART LUBRCATION CHART
LUBRCATION CHART
LUBRCATION CHART
Page 169 of 173
10-1
INDEX
INDEX INDEX
INDEX
INDEX
BRAKE SYSTEM ....................................................................... 3-13 ~ 3-14
BRAKE WARNING AND PARKING BRAKE INDICATION
LAMP-RED ................................................................................................ 2-9
C CARE OF CASSETTE TAPES ..............................................2-56 ~ 2-57
CARE OF DISC ...................................................................................... 2-56
CARRYING CHILDREN ........................................................................ 1-12
CENTRAL DOOR LOCKS .................................................................... 1-10
CHANGING GEARS ................................................................................. 3-5
CHARGE WARNING LAMP-RED ......................................................... 2-9
CHILD PROTECTION SLIDE DOOR ................................................1-12
CHILD RESTRAINT SYSTEM ................................................1-25 ~ 1-28
CIGARETTE LIGHTER ......................................................................... 2-23
CLUTCH FLUID ....................................................................................... 8-10
CLUTCH PEDAL FREE PLAY ............................................................ 8-14
D DAYTIME RUNNING LIGHTS ............................................................. 2-13
DEFROSTING/DEFOGGING ............................................................... 2-26
DIGITAL CLOCK ..................................................................................... 2-24
DISEL ENGINE ROOM ................................................................ 8 - 1 ~ 8 - 4
DIESEL PREHEAT INDICATION LIGHT-AMBER ..............2-9 ~ 2-10
DOOR-AJAR WARNING LAMP-RED .................................................. 2-9
DRINK HOLDER ..................................................................................... 2-22
DURING COLD WEATHER ....................................................3-16 ~ 3-17
E ECONOMICAL DRIVING ......................................................... 3-14 ~ 3-15
EMERGENCY STARTING ................................................................... 4-14
K000A01P-GAT
10.
10. 10.
10.
10.
INDEX
INDEX INDEX
INDEX
INDEX
A ADJUSTABLE FRONT SEATS ........................................................... 1-18
AIR CONDITIONER OPERATION .....................................................2-27
ANTENNA ................................................................................................. 2-58
ALTIMETER ................................................................................................. 2-7
ANTI-FREEZE ............................................................................................. 8-9
ANTI-LOCK BRAKE SYSTEM ............................................................ 3-12
ANTI-LOCK BRAKE WARNING LIGHT ...........................................2-10
APPEARANCE CARE .............................................................................. 5-1
ASHTRAY (Front) ................................................................................... 2-23
ASHTRAY (Rear) .................................................................................... 2-23
A/T OIL TEMPERATURE WARNING LIGHT ..................................2-10
AUDIO FAULT CODE ........................................................................... 2-55
AUXILIARY SEAT ................................................................................... 1-22
AUTOMATIC TRANSMISSION OPERATION ........................ 3 - 5 ~ 3 - 8
AUTOMATIC TRANSMISSION FLUID CHECK .............8-11 ~ 8-12
B BATTERY ..................................................................................................... 8-9
BEFORE OPERATION PRECAUTIONS FOR NEW VEHICLE .... 1-1
BI-LEVEL HEATING ............................................................................... 2-25
BLEEDING THE FUEL SYSTEM ..........................................4-13 ~ 4-14
BRAKE FLUID ......................................................................................... 8-10
BRAKE PEDAL ........................................................................................ 3-11
BRAKE PEDAL FREE PLAY ............................................................... 8-14
1010
1010
10