2003 Hyundai H-1 (Grand Starex) Wheel nut

STARTING & OPERATING
STARTING & OPERATING STARTING & OPERATING
STARTING & OPERATING
STARTING & OPERATING
3-18 (1) Position the vehicle so that one wheel is on
a dry paved surface and the other on ice, snow, mud, etc. Drive the vehicle, and observe the operation of the limited-slip differential. The vehicle should not become stuck if the differential is functioning properly.
(2) Depress the accelerator pedal gradually, and then when traction is good, depress itforcefully. If the vehicle accelerates well, thedifferential is functioning properly.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
(1)(1)
(1)(1)
(1) Never start the engine while one of the
Never start the engine while one of the Never start the engine while one of the
Never start the engine while one of the
Never start the engine while one of the
rear wheels is jacked up and the other in
rear wheels is jacked up and the other in rear wheels is jacked up and the other in
rear wheels is jacked up and the other in
rear wheels is jacked up and the other in
contact with the ground; doing so may
contact with the ground; doing so may contact with the ground; doing so may
contact with the ground; doing so may
contact with the ground; doing so may
cause the vehicle to jump forward.
cause the vehicle to jump forward. cause the vehicle to jump forward.
cause the vehicle to jump forward.
cause the vehicle to jump forward.
(2)(2)
(2)(2)
(2) If one of the rear wheels begins to spin in
If one of the rear wheels begins to spin in If one of the rear wheels begins to spin in
If one of the rear wheels begins to spin in
If one of the rear wheels begins to spin in
mud, snow, etc., the vehicle can some-
mud, snow, etc., the vehicle can some- mud, snow, etc., the vehicle can some-
mud, snow, etc., the vehicle can some-
mud, snow, etc., the vehicle can some-
times be driven out by depressing the
times be driven out by depressing the times be driven out by depressing the
times be driven out by depressing the
times be driven out by depressing the
accelerator pedal further; however, avoid
accelerator pedal further; however, avoid accelerator pedal further; however, avoid
accelerator pedal further; however, avoid
accelerator pedal further; however, avoid
running the engine continuously at high
running the engine continuously at high running the engine continuously at high
running the engine continuously at high
running the engine continuously at high
rpm because doing so could damage the
rpm because doing so could damage the rpm because doing so could damage the
rpm because doing so could damage the
rpm because doing so could damage the
limited-slip differential.
limited-slip differential. limited-slip differential.
limited-slip differential.
limited-slip differential.
D190A02P-GAT
LIMITED-SLIP DIFFERENTIAL
LIMITED-SLIP DIFFERENTIAL LIMITED-SLIP DIFFERENTIAL
LIMITED-SLIP DIFFERENTIAL
LIMITED-SLIP DIFFERENTIAL
(If installed)
(If installed) (If installed)
(If installed)
(If installed) A limited-slip differential, if equipped, is for the
rear wheel differential only. The features of this limited-slip differential are described below:
Just as with a conventional differential, the
wheel on one side is allowed to turn at adifferent speed from the wheel on the other sidewhen the vehicle is cornering. The differencebetween the limited-slip differential and a con-ventional differential is that if the wheel on oneside of the vehicle loses traction, a greateramount of torque is applied to the rear wheel onthe other side to improve traction.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
In a stationary position, the L.S.D will oper-
In a stationary position, the L.S.D will oper- In a stationary position, the L.S.D will oper-
In a stationary position, the L.S.D will oper-
In a stationary position, the L.S.D will oper- ate when the torque difference between the
ate when the torque difference between the ate when the torque difference between the
ate when the torque difference between the
ate when the torque difference between the
rear right wheel and the left wheel is from
rear right wheel and the left wheel is from rear right wheel and the left wheel is from
rear right wheel and the left wheel is from
rear right wheel and the left wheel is from
5Kgf·m to 9 Kgf·m.
5Kgf·m to 9 Kgf·m. 5Kgf·m to 9 Kgf·m.
5Kgf·m to 9 Kgf·m.
5Kgf·m to 9 Kgf·m.
The following procedures can be used to con-
firm that the limited-slip differential is function- ing properly: This is due to cleaning process for fuel fired
This is due to cleaning process for fuel fired This is due to cleaning process for fuel fired
This is due to cleaning process for fuel fired
This is due to cleaning process for fuel fired
heater and a normal operation.
heater and a normal operation. heater and a normal operation.
heater and a normal operation.
heater and a normal operation.
It will takes about 1- 3 minutes according to
It will takes about 1- 3 minutes according to It will takes about 1- 3 minutes according to
It will takes about 1- 3 minutes according to
It will takes about 1- 3 minutes according to
fuel quantity in the fuel fired heater fuel line.
fuel quantity in the fuel fired heater fuel line. fuel quantity in the fuel fired heater fuel line.
fuel quantity in the fuel fired heater fuel line.
fuel quantity in the fuel fired heater fuel line.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-1
TruckMinibus/Van
E010C03P-GATTools
Tools Tools
Tools
Tools
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4.4.
4.4.
4. IN CASE OF
IN CASE OF IN CASE OF
IN CASE OF
IN CASE OF
EMERGENCY
EMERGENCY EMERGENCY
EMERGENCY
EMERGENCY
E010A01P-GAT TOOLS AND JACK
TOOLS AND JACK TOOLS AND JACK
TOOLS AND JACK
TOOLS AND JACK
To provide for cases of emergency, always
remember where the tools and jack are stowed and how the jack is removed for use.
E010B02P-GATStorage places
Storage places Storage places
Storage places
Storage places
The tool box is at the right rear corner of the
luggage compartment. (Minibus, Van) or on thefloor behind the seat (truck).
1. Tools
2. Jack
1
2 To remove
To remove To remove
To remove
To remove
Turn the knob clockwise, and then remove the
lid.
Remove the securing nut, and then take out the
jack.
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3
4
1. Tool case
2. Screwdriver
3. Wheel nut wrench
4. Spare wheel carrier wrench (Truck only)
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JACK
JACK JACK
JACK
JACK
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Truck
Minibus/Van
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JACK HANDLE
JACK HANDLE JACK HANDLE
JACK HANDLE
JACK HANDLE
To use the jack handle
To use the jack handle To use the jack handle
To use the jack handle
To use the jack handle
GS40040A
E010B01P-1
TruckMinibus/Van
44
44
4

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-2 E040A02P-GAT
JACKING UP THE VEHICLE
JACKING UP THE VEHICLE JACKING UP THE VEHICLE
JACKING UP THE VEHICLE
JACKING UP THE VEHICLE
GS40050A
1. Loosen the holding nut and pull out the
handle.
GS40060A
2. Insert the opposite end of the handle, andthen tighten the holding nut.
E040A01P-1
2WD
The method for jacking up the vehicle should be remembered in order to change a tire in theevent of a puncture and in order to install tirechains.
E040A02P-GAG
4WD
After stopping the engine and applying the
parking brake on a flat level surface, also use chocks to hold the wheels.
E040A03P-GAGRR
Position the jack only at the specified points indicated in the illustration, and the use of thejack at other points could damage the vehiclebody.
GS40080A
Jack handleRelief valve
Using the jack handle, turn the relief valve clockwise until it reaches a stop.
The jack handle is stored as shown in thefigure. To assemble, follow the steps below.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-4
E050A01P-GAT SPARE WHEEL (If installed)
SPARE WHEEL (If installed) SPARE WHEEL (If installed)
SPARE WHEEL (If installed)
SPARE WHEEL (If installed) E050B01P-GAT
To reinstall the spare tire
To reinstall the spare tire To reinstall the spare tire
To reinstall the spare tire
To reinstall the spare tire 1. Set the spare tire on the center of the hanger. 2. Raise the hanger and hook it onto the holder.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
The spare wheel should always be securely
The spare wheel should always be securely The spare wheel should always be securely
The spare wheel should always be securely
The spare wheel should always be securely
in position.
in position. in position.
in position.
in position.
If a flat tire is changed, put the flat tire in the
If a flat tire is changed, put the flat tire in the If a flat tire is changed, put the flat tire in the
If a flat tire is changed, put the flat tire in the
If a flat tire is changed, put the flat tire in the
spare wheel mounting position, and use the
spare wheel mounting position, and use the spare wheel mounting position, and use the
spare wheel mounting position, and use the
spare wheel mounting position, and use the
wheel nut wrench to secure it firmly.
wheel nut wrench to secure it firmly. wheel nut wrench to secure it firmly.
wheel nut wrench to secure it firmly.
wheel nut wrench to secure it firmly. E050C01P-GAT
SPARE WHEEL (TRUCK)
SPARE WHEEL (TRUCK) SPARE WHEEL (TRUCK)
SPARE WHEEL (TRUCK)
SPARE WHEEL (TRUCK)
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1. Connect the spare wheel carrier wrench with the wheel nut wrench.
2. Insert the spare wheel carrier wrench into the hole in the spare tire carrier then turn the wheel nut wrench counterclockwise, and thespare tire comes down.
E050C02P
steel wire
hook
tire support
E050A02P
Check the air pressure of the spare tire fre-
quently and make sure it is ready for emer- gency use at any time.
Maintaining the spare wheel at the highest
specified air pressure will ensure that it canalways be used under any conditions (city/-high-speed driving, varying load weight, etc.).
The spare wheel is stored under the floor of the
cargo space.
To remove the spare wheel, follow the proce-
dures described below.
1. Use the wheel nut wrench to loosen the holder mounting bolt.
2. Lift up the hanger and separate it from the holder, and then lower the hanger and re- move the spare tire.
E050B02P

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-5
3. Disconnect the steel wire from the tire sup-port hook after the spare tire comes down completely.
4. To install the spare tire, build the spare tire as following.
E050C03P
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5. Connect the steel wire with the support hook. 6. Insert the spare wheel carrier wrench into
the hole in the spare tire carrier then turn the wheel nut wrench clockwise.
7. After the spare tire fully raised, tighten by hand to about 30 kg f (295 N).
Then, remove the spare wheel carrier wrenchwith care not to turn it in the reverse direc-tion. Now, ensure that the tire is secured inposition.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
If you cannot secure the spare tire in posi-
If you cannot secure the spare tire in posi- If you cannot secure the spare tire in posi-
If you cannot secure the spare tire in posi-
If you cannot secure the spare tire in posi- tion, load it on the cargo deck and ask your
tion, load it on the cargo deck and ask your tion, load it on the cargo deck and ask your
tion, load it on the cargo deck and ask your
tion, load it on the cargo deck and ask your
nearest service shop for inspection.
nearest service shop for inspection. nearest service shop for inspection.
nearest service shop for inspection.
nearest service shop for inspection.
E050C05P
rear wheel tire
wheel carrier guide
front wheel tire tire support
hook
tire support
steel wire
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SPARE TIRE ANTI-THEFT DEVICE
SPARE TIRE ANTI-THEFT DEVICE SPARE TIRE ANTI-THEFT DEVICE
SPARE TIRE ANTI-THEFT DEVICE
SPARE TIRE ANTI-THEFT DEVICE
(If installed)
(If installed) (If installed)
(If installed)
(If installed)
FFT903C
Latch plate
Spare wheel carrier mount-ing bracket
This device is designed to protect the spare tire
theft. After fitting the latch plate hole in spare wheel
carrier mounting bracket with a spare wheelcarrier wrench, lock with a key bought person-ally.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-6
GS40160A
Flat tire
GT40170A
E060A05P-GAG
2WD 4WD
1. Comply with local regulations concerning
the protection of broken-down vehicles by switching on the hazard warning flashers,setting up a warning triangle flashing signallamp, etc., at an adequate distance from thevehicle.
Others in the vehicle should get out of the
vehicle and wait in a safe place.
2. Position the vehicle on a flat, hard surface and apply the parking brake.
To prevent the vehicle from rolling when it is
raised on the jack, chock the wheel diago-nally opposite to that being changed.
3. Prepare the spare wheel, jack and wheel nut wrench. 4. The spare tire should be placed, for safety,
under the vehicle and near the jack forconvenient access when ready to bemounted.
5. Loosen the wheel nuts with the wheel nut wrench as shown in the drawing. Do notremove the wheel nuts yet.
GT40140A
C260A01P-GAG
E060A02P-GAT
IF A TIRE IS FLATENED
IF A TIRE IS FLATENED IF A TIRE IS FLATENED
IF A TIRE IS FLATENED
IF A TIRE IS FLATENED
If a tire must be changed due to a flat, do so
only after first following every precaution for safety parking the vehicle in a place where it isnot a traffic hazard or dangerous to you andyour vehicle’s occupants, on a flat surface, andin such a way that you will not be injured by anypart of the vehicle while changing the tire.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-7
GS40210A
E060A08P-GAG
2WD4WD Tightening torque:
Tightening torque: Tightening torque:
Tightening torque:
Tightening torque:GS40230A
GS40200A
Rear
Front
Minibus, Van 12 to 14 kg.m (118 to 137 N.m, 87 to 101 lbs.ft)12 to 14 kg.m (118 to 137 N.m, 87 to 101 lbs.ft)
Truck 18 to 22 kg.m (177 to 216 N.m, 130 to 159 lbs.ft) 18 to 22 kg.m (177 to 216 N.m, 130 to 159 lbs.ft)
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Never put oil on the wheel bolts or nuts,
Never put oil on the wheel bolts or nuts, Never put oil on the wheel bolts or nuts,
Never put oil on the wheel bolts or nuts,
Never put oil on the wheel bolts or nuts, because this may cause them to become
because this may cause them to become because this may cause them to become
because this may cause them to become
because this may cause them to become
loose.
loose. loose.
loose.
loose.
9. Lower the vehicle slowly and then alter-
nately tighten the nuts until each nut has been tightened to the specified torque. CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
When tightening the wheel nuts, do not
When tightening the wheel nuts, do not When tightening the wheel nuts, do not
When tightening the wheel nuts, do not
When tightening the wheel nuts, do not
apply excessive force to tighten them, such
apply excessive force to tighten them, such apply excessive force to tighten them, such
apply excessive force to tighten them, such
apply excessive force to tighten them, such
as by using your foot to apply force to the
as by using your foot to apply force to the as by using your foot to apply force to the
as by using your foot to apply force to the
as by using your foot to apply force to the
wheel nut wrench, or by using a pipe or
wheel nut wrench, or by using a pipe or wheel nut wrench, or by using a pipe or
wheel nut wrench, or by using a pipe or
wheel nut wrench, or by using a pipe or
similar tool.
similar tool. similar tool.
similar tool.
similar tool.
10. Remove the chock from the wheel.
11. Place the wheel cap, and then tap the wheel cap edge with your hand.
12. The fault tire should be repaired and bal- anced as soon as possible.
6. Refer to the section entitled "Jacking up the
vehicle" to select a jacking point near the flattire at which to position the jack, and thenraise the vehicle until the tire is slightly offthe ground. Remove the wheel nuts.
7. Clean away any mud, etc. on the hub sur- face or in the installation holes in the wheel, and then mount the spare tire.
8. With the tapered side of the wheel nuts facing toward the wheel (see illustration),screw the nuts onto the bolt and tighten allthe way by hand, to the extent that the wheelis not loose.

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-6 I040A01P-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation (and air condi- tioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, including clutch operation
o Automatic transmission operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appear to be functioning correctly,inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. Adequate care of your vehicle at regular inter- vals serves to preserve the value and appear-ance as long as possible. Some maintenance items can be carried out bythe owner (Consumer Information), while othershould be done only by an authorized dealer(Periodic Inspection and Maintenance). Thissection describes only those items which canbe carried out by the owner. In the event amalfunction or other problem is discovered,have it corrected by an authorized HYUNDAIdealer. This section contains information oninspection maintenance procedures that youcan do yourself, if you so desire. Follow theinstructions and cautions for each of the vari-ous procedures. When checking or servicing the inside of the engine compartment, be sure the engine isstopped and has had a chance to cool down. Ifit is necessary to do work in the engine com-partment with the engine running, be especiallycareful that your clothing, hair, etc., becomesnot caught by the fan, V-belts, or other movingparts. I050A01P-GAT
Inspection items
Inspection items Inspection items
Inspection items
Inspection items
( 1 ) Engine oil
( 2 ) Engine coolant
(3) Battery
( 4 ) Brake fluid
( 5 ) Clutch fluid (hydraulic clutch only)
( 6 ) Washer fluid
( 7 ) Wheel condition (including spare wheel)
(8) Tire inflation pressure (including spare
wheel)
I020A02P-GAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transmission fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level and condition
o Tire pressure and condition (including spare)
o Battery condition I030A02P-GAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition