2003 Hyundai Grandeur Owner's Manual

VEHICLE MAINTENANCE REQUIREMENTS 5- 5
NO.
1 234 5 6789
1011 12 131415 GENERAL MAINTENANCECOOLING SYSTEMCOOLANTMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLEFLUID AND FILTERBRAKE HOSES AND LINESBRAKE FLUIDREAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORSEXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT,UPPER ARM BALL JOINTPOWER STEERING BELT, PUMP AND HOSESDRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANTAIR FILTER (FOR EVAPORATOR AND BLOWER UNIT)
F030C04L-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary120
96
I I IIII I III I I II
105
84
I I III I II I I I
90 72
I I
R I II I III I I II
7560
I I III I II I I I
60 48
I I IIII I III I I II
4536
I I III I II I I I
30 24
I I IIII I III I I II
1512
I I III I II I I I
KILOMETERS X 1000 MONTHS
See Note (1)
European Community Only Except European Community
Note : (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R" (2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
See Note (2)
DESCRIPTION

5- 6 VEHICLE MAINTENANCE REQUIREMENTS
ENGINE OIL AND FILTER AIR CLEANER FILTERSPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS,PARKING BRAKE
STEERING GEAR BOX, LINKAGE& BOOTS/LOWER ARM BALL JOINT,UPPER ARM BALL JOINTDRIVESHAFTS & BOOTSMANUAL TRANSAXLE OILAUTOMATIC TRANSA-XLE FLUID AND FILTERAIR FILTER (FOR EVAP. AND BLOWER UNIT) European Community OnlyExcept European Community
F040A03L-GAT MAINTENANCE UNDER SEVERE USAGE CONDITIONS The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryR RRR
I I I I
RRREVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMMORE FREQUENTLY
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas
A, B, C, F, H C, EB, HD, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I, JC, E DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
F - More than 50% driving in heavy city traffic during hot weatherabove 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, vehicle towing or other commercial use
J - Driving over 170 Km/h (100 MPH)

VEHICLE MAINTENANCE REQUIREMENTS 5- 7
F060A01A-AAT
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B01A-AAT
o Drive Belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil and replace if necessary. Drive beltsshould be checked periodically for proper tension and adjusted as nec- essary. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuelfilters should be installed by trained technicians.
F060D01A-AAT
o Fuel Lines, Fuel Hoses and Connections
Check the fuel lines, fuel hoses and connections for leakage and damage.Have a trained technician replace any damaged or leaking parts immedi- ately. F060E01A-AAT
o Timing Belt Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immedi- ately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap The vapor hose and fuel filler cap should be inspected at those inter- vals specified in the maintenance schedule. Make sure that a new va-por hose or fuel filler cap is correctly replaced. F060F01A-AAT
o Vacuum, Crankcase Ventila-
tion Hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam-age. Hard and brittle rubber, crack- ing, tears, cuts, abrasions, and ex- cessive swelling indicate deteriora-tion. Particular attention should be paid to examine those hose surfaces nearest to high heat sources, such asthe exhaust manifold.Inspect the hose routing to assurethat the hoses do not come in contact with any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidenceof deterioration or damage.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed atwhich the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently.

5- 8 VEHICLE MAINTENANCE REQUIREMENTS
F060H01A-AAT
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is
recommended when the filter is re- placed. F060J01A-AAT
o Spark Plugs Make sure to install new spark plugs of the correct heat range. F070C02A-AAT
o Coolant The coolant should be changed at the intervals specified in the mainte- nance schedule. F070D01A-AAT
o Manual Transaxle Oil
Inspect the manual transaxle oil ac-cording to the maintenance schedule.
NOTE: If the oil level is low, check forpossible leaks before adding oil. Do not overfill. F070E03A-AAT
o Automatic Transaxle Fluid and
Filter
The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operatingtemperature. Check the automatic transaxle fluid level with the engine running and the transaxle in neutral,with the parking brake properly ap- plied. Use DIAMOND ATF SP-III or SK ATF SP-III when adding or chang-ing fluid. F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation,chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid,broken parts, and excessive wear. Inspect the parking brake system in-cluding the parking brake lever and cables. For detailed service proce- dures, refer to the Shop Manual.
F070B01A-GAT
o Cooling System Check the cooling system part, such as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.

VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for looseness or damage. Retighten to the specified torque. F070M01Y-AAT
o Steering Gear Box, Linkage &
Boots / Lower Arm Ball Joint, Upper Arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play inthe steering wheel.Check the linkage for bends or dam-age. Check the dust boots and balljoints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer- ing belt for evidence of cuts, cracks,excessive wear, oiliness and proper tension. Replace or adjust it if neces- sary. F070P01A-AAT
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.
F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections orreplace parts as necessary.

6. Do-It-Yourself MaintenanceEngine Compartment ..................................................................... 6-2
General Checks .............................................................................. 6-5
Checking the Engine Oil ................................................................ 6-6
Changing the Oil and Filter ........................................................... 6-7
Checking and Changing the Engine Coolant ............................... 6-8
Spark Plugs .................................................................................. 6-10
Changing the Air Cleaner Filter ................................................... 6-11
Checking the Transaxle Oil (Manual) .......................................... 6-13
Checking the Transaxle Fluid (Automatic) .................................. 6-14
Checking the Brakes .................................................................... 6-15
Checking the Clutch Fluid ............................................................ 6-16
Air Conditioning Care ................................................................... 6-17
Changing the Air Filter (For Evaporator and Blower Unit) ......... 6-18
Checking Drive Belts .................................................................... 6-21
Checking and Replacing Fuses ................................................... 6-21
Power Steering Fluid Level .......................................................... 6-24
Headlight Aiming Adjustment ....................................................... 6-24
Replacement of Light Bulbs ......................................................... 6-26
Bulb Wattage ................................................................................ 6-33
Junction Box Description ............................................................. 6-34
6

6- 2 DO-IT-YOURSELF MAINTENANCE
1. Brake fluid reservoir
2. Brake booster
3. Windshield washer fluid reservoir
4. Power steering fluid reservoir 5. Engine oil filler cap
6. Engine oil level dipstick
7. Radiator cap
8. Auto transaxle fluid level dipstick
(Vehicle with Automatic Transaxle) 9. Air filter element
10.Coolant reservoir cap
11.Battery
12.Under hood junction boxG010C01L
12
34 56 7891011
G010C01L-AAT
ENGINE COMPARTMENT (3.5 V6)
12 CAUTION:
When inspecting or servicing the
engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.
!

DO-IT-YOURSELF MAINTENANCE 6- 3
G010A02L-GAT
ENGINE COMPARTMENT (3.0 V6)
HXGS003
164
7891011 1213
1. Cruise control actuator (If installed)
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir
5. Air filter element 6. Under hood junction box
7. Windshield washer fluid reservoir
8. Power steering fluid reservoir
9. Engine oil level dipstick
10.Radiator cap11.Automatic transaxle fluid level dip-
stick (Vehicle with Automatic Transaxle)
12.Coolant reservoir cap
13.Battery
235
CAUTION:
When inspecting or servicing the engine, you should handle tools and other heavy objects carefullyso that the plastic cover of the engine is not damaged.!