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10. Disconnect the cylinder head temperature (CHT) sensor electrical connector on the back of the
left cylinder head.
11. Disconnect the engine oil pressure sender electrical connector.
12. Disconnect the fuel pressure sensor electrical connector. 13. Disconnect the LH heated oxygen sensor (HO2S) electrical connector. Klj . 3 ba
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REMOVAL AND INSTALLATION
Supply Manifold
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtures are always present
and may ignite. Failure to follow these instructions may result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is
not running. Before working on or disconnecting any of the fuel lines or fuel system
components, the fuel system pressure must be relieved. Failure to follow these instructions
may result in personal injury.
1. Disconnect the battery ground cable.
2. Remove the upper intake manifold. For additional information, refer to Section 303 - 01A .
3. Relieve the fuel pressure. For additional information, refer to Section 310 - 00 .
4. Disconnect the fuel line. For additional information, refer to Section 310 - 00 .
5. Separate the wiring harness from the supply manifold.
6. NOTE: Right side shown, left side similar.
Disconnect the six fuel injector electrical connectors. 7. Disconnect the fuel pressure sensor. SECTION 303-
04A: Fuel Charging and Controls — 3.8L 2003 Mustang Workshop Manual Klj . 1 ba
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Item Part
Number Description
1 — Engine control sensor wiring —
42 pin electrical
connector 2 — RH heated oxygen sensor (HO2S) electrical
connector
3 — LH heated oxygen sensor (HO2S) electrical
connector
4 — Ground wire electrical connector
5 — LH ignition coil electrical connectors
6 — Fuel pressure sensor electrical connector
7 — Fuel temperature sensor electrical connector
8 — Power distribution box battery feed electrical wire
9 — 2 pin electrical connector
10 — 4 pin electrical connector
11 — Camshaft position sensor (CMP) electrical
connector Klj . 2 ba
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12 — Coolant reservoir bottle electrical connector
13 — Radio ignition interference capacitor electrical
connector
14 — Fuel injector electrical connectors
15 — Exhaust vacuum regulator (EVR) electrical
connector
16 — Differential pressure feedback EGR electrical
connector
17 — RH ignition coil electrical connectors
18 — Ignition coil electrical connectors
19 — Throttle position (TP) sensor electrical connector
20 — Idle air control (IAC) solenoid electrical connector
21 — Voltage regulator electrical connector
22 — Engine coolant temperature (ECT) electrical
connector
23 — Generator battery electrical connector
24 — Radio ignition interference capacitor electrical
connector
25 — Crankshaft position (CKP) sensor electrical
connector
26 — Air conditioning compressor clutch electrical
connector
27 — 16 pin electrical connector Klj . 3 ba
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REMOVAL AND INSTALLATION
Throttle Body
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtures are always present
and may be ignited. Failure to follow these instructions may result in personal injury.
CAUTION: The throttle body bore and plate area have a special coating and cannot be
cleaned.
1. Remove the air cleaner outlet tube (9B659). For additional information, refer to Section 303 - 12 .
2. Disconnect the throttle position (TP) sensor electrical connector.
3. Disconnect the accelerator controls. zDisconnect the accelerator cable (9E926).
z Disconnect the speed control cable (9A825).
z Disconnect the return spring.
4. NOTE: Discard the throttle body gasket.
Remove the throttle body. zRemove the bolts.
z Remove the throttle body.
SECTION 303-
04B: Fuel Charging and Controls — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
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REMOVAL AND INSTALLATION
Fuel Charging Wiring Harness
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtures are always present
and may be ignited. Failure to follow these instructions may result in personal injury.
1. Disconnect the battery ground cable (14301). For additional information, refer to Section 414 -
01 .
2. Disconnect the air cleaner outlet tube. For additional information, refer to Section 303 - 12 .
3. Disconnect the 42 pin connector.
4. Separate the wiring harness retainers from the dash panel.
5. Disconnect the following connectors: zThrottle position (TP) sensor
z Idle air control (IAC) valve
SECTION 303-
04B: Fuel Charging and Controls — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
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