2003 FORD EXPEDITION ignition

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
28 5A* SecuriLock transceiver
29 30A* Trailer tow electric brake controller
30 30A* BSM (door locks), Liftgate glass release
relay, Liftgate glass release motor,
Door/Liftgate locks, Parklamps relay
(BSM), Headlamps relay (BSM), Door
lock/Unlock relay (BSM)
31 25A* Radio
32 15A* CMS, Transmission solenoids
33 20A* Canister vent solenoid, EVR CC, HEGOs,
VMV solenoid, IMTV solenoid, A/C clutch
relay coil
34 20A* PCM, Fuel injectors, Idle air control (IAC)
solenoid, Mass air flow sensor
35 20A* Instrument cluster high beam indicator,
High beam headlamps
36 10A* Trailer tow right turn lamp
37 20A* Cargo area power point
38 25A* Rear wiper motor, Washer pump (rear
window wash)
39 20A* Instrument panel or floor console power
point, Rear console power point
40 20A* Headlamp switch, High beam relay coil, LH
low beam fuse # 25, LH low beam fuse #
23, BSM (autolamps headlamp relay), DRL
41 20A* Cigar lighter, OBD II Connector
42 10A* Trailer tow left turn lamp
101 30A** Starter relay, Starter solenoid
102 30A** Ignition switch, Starter solenoid
103 30A** ABS module (pump motor)
104 30A** LH 3rd row power seat
105 30A** Spare
Roadside Emergencies
234

Special Conditions:
•Release the parking brake.
•Turn the ignition to the OFF/UNLOCKED position.
•Place the transmission in N (Neutral).
•Do not exceed a distance of 80 km (50 miles).
•Do not exceed 56 km/h (35 mph) vehicle speed.
With a disabled vehicle (without access to wheel dollies, car hauling
trailer or flatbed transport vehicle) your vehicle can be towed (all wheels
on the ground) under the following conditions:
Ford Motor Company produces a towing manual for all authorized tow
truck operators. Have your tow truck operator refer to this manual for
proper hook-up and towing procedures for your vehicle.
Roadside Emergencies
248

Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of gasoline. If the
problems persist, see your dealer or a qualified service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world’s automakers
issued the World-wide Fuel Charter
that recommends gasoline
specifications to provide improved
performance and emission control
system protection for your vehicle.
Gasolines that meet the World-wide
Fuel Charter should be used when
available. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto Makers’Choicelogo.
Cleaner air
Ford endorses the use of reformulated“cleaner-burning”gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•Your“Service Engine Soon”indicator may come on. For more
information on the“Service Engine Soon”indicator, refer to the
Instrument clusterchapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Maintenance and Specifications
284

Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km–5 000 km (2 000 miles-3 000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low—medium—high) each time
the tank is filled.
•Allow no more than 2 automatic click-offs when filling.
•Always use fuel with the recommended octane rating.
•Use a known quality gasoline, preferably a national brand.
•Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
Maintenance and Specifications
285

•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
•Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the range of fuel economy expected on
the vehicle under optimum conditions. Your fuel economy may vary
depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the“Service Engine Soon”light, charging system warning
light or the temperature warning light, fluid leaks, strange odors, smoke
or loss of engine power, could indicate that the emission control system
is not working properly.
Maintenance and Specifications
288

1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 4.6L V8 engine 5.4L V8 engine
Cubic inches 281 330
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.37:1 9.0:1
VEHICLE DIMENSIONS
Vehicle dimensions 4x2 mm (in) 4x4 mm (in)
(1) Overall length 5228
(205.8)5228
(205.8)
(2) Vehicle width
(Body)2000
(78.7)2000
(78.7)
(2) Vehicle width
including mirrors2390
(94.1)2390
(94.1)
Maintenance and Specifications
305

GVWR (Gross Vehicle
Weight Rating) ..........................219
calculating .......................219, 221
definition .................................219
driving with a heavy load ......219
location ....................................219
H
Hazard flashers .........................228
Headlamps ...................................81
aiming ........................................83
autolamp system .......................81
bulb specifications ....................86
daytime running lights .............82
flash to pass ..............................82
high beam ...........................13, 82
replacing bulbs .........................87
turning on and off ....................81
warning chime ..........................14
Heating
heating and air
conditioning system ...........69, 72
HomeLink universal
transceiver (see Garage
door opener) .............108–109, 111
Hood ..........................................266
I
Ignition ...............................191, 305
Infant seats
(see Safety seats) .....................180
Inspection/maintenance
(I/M) testing ..............................289
Instrument panel
cleaning ...................................262
cluster ........................................10
lighting up panel and
interior .......................................83J
Jack ............................................236
positioning ...............................236
storage .....................................236
Jump-starting your vehicle ......241
K
Keyless entry system
locking and unlocking
doors ........................................137
programming entry code .......135
Keys ...................................137–139
key in ignition chime ...............15
positions of the ignition .........191
L
Lamps
autolamp system .......................81
bulb replacement
specifications chart ..................86
cargo lamps ...............................83
daytime running light ...............82
fog lamps ...................................81
headlamps .................................81
headlamps, flash to pass ..........82
instrument panel, dimming .....83
interior lamps ...............84–85, 87
replacing bulbs ...................86–90
Lane change indicator
(see Turn signal) ........................84
Liftgate ..............................126, 130
Lights, warning and indicator ....10
AdvanceTrac .............................12
air bag ........................................12
anti-lock brakes (ABS) ....11, 196
brake ..........................................11
charging system ........................12
check coolant ............................13
Index
316