2003 FORD EXPEDITION oil change

Cleaning 259
Maintenance and Specifications 265
Engine compartment 267
Engine oil 269
Battery 272
Fuel information 280
Air filter(s) 294
Low tire warning system 298
Part numbers 300
Refill capacities 300
Lubricant specifications 303
Accessories 309
Index 313
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Copyright © 2002 Ford Motor Company
Table of Contents
3

Replacing foglamp bulbs
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
1. Remove the bulb socket from the
foglamp by turning
counterclockwise.
2. Disconnect the electrical
connector from the foglamp bulb.
3. Connect the new foglamp bulb to the electrical connector.
4. Install the bulb socket in the foglamp turning clockwise.
High-mount brakelamp
To change the high-mount
brakelamp bulbs:
1. Remove the two screws holding
the lamp assembly in place.
2. Pull the lamp assembly straight
out.
3. Remove the wire harness.
4. Depress the four tabs that hold
the light assembly on, one at a time,
and pull the black bulb carrier away
from the lamp.
5. Pull the old bulb out and replace
with the new bulb.
6. Snap the black bulb carrier into
the lamp assembly.
7. Replace the wire harness.
8. Replace the lamp assembly.
Lights
90

2. If the engine oil level is not within the normal range, add only certified
engine oil of the recommended viscosity. Remove the engine oil filler cap
and use a funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
MAX mark on the engine oil level indicator (dipstick).
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
1/4 of a turn until the cap is fully seated.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level indicator and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
SAE 5W-20 engine oil is recommended.
Only use oils“Certified For Gasoline Engines”by the American
Petroleum Institute (API). Use Motorcraft or an equivalent oil meeting
Ford specification WSS-M2C153–H.SAE 5W-20 oil provides optimum
fuel economy and durability performance meeting all
requirements for your vehicle’s engine.
Do not use supplemental engine oil additives, oil treatments or engine
treatments. They are unnecessary and could, under certain conditions,
lead to engine damage which is not covered by your warranty.
Change your engine oil and filter according to the appropriate schedule
listed in the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
Maintenance and Specifications
271

60%, the engine parts could become damaged or not work properly.A
50–50 mixture of coolant and water provides the following:
•Freeze protection down to -36°C (-34°F).
•Boiling protection up to 129°C (265°F).
•Protection against rust and other forms of corrosion.
•Enables calibrated gauges to work properly.
When the engine is cold, check the
level of the engine coolant in the
reservoir.
•The engine coolant should be at the“cold fill level”or within the“cold
fill range”as listed on the engine coolant reservoir (depending upon
application).
•Refer to the Scheduled Maintenance Guide for service interval
schedules.
•Be sure to read and understandPrecautions when servicing your
vehiclein this chapter.
If the engine coolant has not been checked at the recommended interval,
the engine coolant reservoir may become low or empty. If the reservoir is
low or empty, add engine coolant to the reservoir. Refer toAdding
engine coolantin this chapter.
Note:Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Maintenance and Specifications
275

•Do not exceed 48 km/h (30 mph) with tire chains on your vehicle.
MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine 5.4L V8 engine
Air filter element FA-1634 FA-1634
Battery BTX-65-650 BTX-65-650
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-238
Spark plugs* AWSF-32P AGSF-22WM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W—20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0
quarts)
Fuel tank N/A All 106L (28.0
gallons)
Power steering
fluidMotorcraft MERCON
AT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONVATF4R70W 13.1L (13.9
quarts)2
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Engine coolant
3Motorcraft Premium
Engine Coolant
(green-colored) or
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)4.6L V8 engine
with 1 row
radiator21.8L (23.0
quarts)
Maintenance and Specifications
300

1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 4.6L V8 engine 5.4L V8 engine
Cubic inches 281 330
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.37:1 9.0:1
VEHICLE DIMENSIONS
Vehicle dimensions 4x2 mm (in) 4x4 mm (in)
(1) Overall length 5228
(205.8)5228
(205.8)
(2) Vehicle width
(Body)2000
(78.7)2000
(78.7)
(2) Vehicle width
including mirrors2390
(94.1)2390
(94.1)
Maintenance and Specifications
305

cleaning ...................................260
coolant .....................................274
fail-safe coolant ......................279
idle speed control ...................272
lubrication
specifications ..................303, 305
refill capacities ........................300
service points ..................267–268
starting after a collision .........228
Engine block heater .................194
Engine oil ..................................269
change oil soon warning,
message center .......................269
checking and adding ..............269
dipstick ....................................269
filter, specifications ........271, 300
recommendations ...................271
refill capacities ........................300
specifications ..................303, 305
Exhaust fumes ..........................194
F
Fail safe cooling ........................279
Floor mats .................................126
Fluid capacities .........................300
Foglamps .....................................81
Four-Wheel Drive
vehicles ................................14, 208
control trac .............................208
description ..............................209
driving off road .......................211
electronic shift ........................210
indicator light .........................208
preparing to drive
your vehicle ............................198
Fuel ............................................280
calculating fuel
economy ..........................116, 285
cap ...........................................282capacity ...................................300
choosing the right fuel ...........283
comparisons with EPA
fuel economy estimates .........288
detergent in fuel .....................284
filling your vehicle
with fuel ..................280, 282, 285
filter, specifications ........284, 300
fuel pump shut-off switch .....228
gauge .........................................17
improving fuel economy ........285
low fuel warning light ..............12
octane rating ...................283, 305
quality ......................................284
running out of fuel .................284
safety information relating
to automotive fuels ................280
Fuses ..................................230–231
G
Garage door opener ..................108
Gas cap (see Fuel cap) ............282
Gas mileage
(see Fuel economy) .................285
Gauges .........................................15
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........16
fuel gauge ..................................17
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle
Weight Rating) ..........................219
calculating ...............................221
definition .................................219
driving with a heavy load ......219
location ....................................219
Index
315