2003 DAEWOO MATIZ Filter

ENGINE CONTROLS 1F–187
DAEWOO M-150 BL2
easily verified. Check the Freeze Frame data to deter- mine if the DTC set when the vehicle was cold by view-
ing the Engine Coolant Temperature (ECT).
DTC P1402 – Electric Exhaust Gas Recirculation Blocked
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Start the engine and allow the engine to idle.
2. Install the scan tool.
3. Command the electric exhaust gas recirculation
(EEGR) valve to the specified values.
Does the engine stall or attempt to stall?
50%Go to Step 5Go to Step 3
3
1. Turn the ignition switch to LOCK.
2. Remove the EEGR valve assembly.
3. Inspect the EEGR valve, passages and pipe for a
restriction or damage and repair as necessary.
Is a repair necessary?
–
Go to Step 5Go to Step 4
4Replace the EEGR valve.
Is the replacement complete?–Go to Step 5–
5
1. Start the engine.
2. Disconnect the battery for the specified time.
3. Drive the vehicle to the specified value.
4. Release the throttle and allow the vehicle to
decelerate to the specified value.
Is the EEGR Decel Filter Values less than the
specified value?
10 secnds
60mph
(97km/h)
20mph
(32km/h)
0mph
Go to Step 3Go to Step 6
6
1. Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting the DTC as specifiec in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?
–
Go to Step 7Go to Step 2

1F–286 ENGINE CONTROLS
DAEWOO M-150 BL2
SURGES OR CHUGGLES
Definition: Engine power variation under steady throttle
or cruise. Feels like the vehicle speeds up and slows
down with no change in the accelerator pedal position.Important: Make sure the driver understands A/C com-
pressor operation as described in the owner’s manual.
The speedometer reading and the speed reading on the
scan tool should be equal.
Before diagnosing the symptom, check service bulletins
for updates.
StepActionValue(s)YesNo
1
Were the Important Preliminary Checks performed?
–
Go to Step 2
Go to
“Important
Preliminary
Checks”
2
Connect the scan tool to the Data Link Connector
(DLC).
Does the oxygen sensor (O2S) respond quickly to
different throttle positions?
–
Go to Step 4Go to Step 3
3
1. Check the O2S for silicone or other contaminants
from fuel or use of improper Room Temperature
Vulcanizing (RTV) sealant.
2. Replace the contaminated O2S.
Is the repair complete?
–
System OK
–
4
1. Drive the vehicle at the speed of the complaint.
2. Monitor the long term fuel trim reading using the
scan tool.
Is the long term fuel trim reading within the value
specified?
–20–25%Go to Step 7Go to Step 5
5
Is the long term fuel trim reading below the value
specified?
–20%
Go to
“Diagnostic Aids
for DTC P0172”
Go to Step 6
6
Is the long term fuel trim reading above the value
specified?
25%
Go to
“Diagnostic Aids
for DTC P0171”
–
7
Check the fuel system pressure while the condition
exists.
Is the fuel system pressure within specifications?
380 kPa
(55 psi)
Go to Step 8Go to Step 17
8Check the in-line fuel filter.
Is the filter dirty or plugged?–Go to Step 18Go to Step 9
9Perform an injector diagnosis.
Did the injector diagnosis pinpoint the problem?–Go to Step 19Go to Step 10
10
1. Check for proper ignition voltage output using a
spark tester.
2. Inspect the spark plugs for cracks, wear, improper
gap, burned electrodes, or heavy deposits.
Is the problem found?
–
Go to Step 11Go to Step 12
11
Repair or replace any ignition system components
as needed.
Is the repair complete?
–
System OK
–
12
1. Inspect the ECM grounds for being clean, tight,
and in their proper locations.
2. Inspect the vacuum lines for kinks or leaks.
Is the problem found?
–
Go to Step 13Go to Step 14

ENGINE CONTROLS 1F–287
DAEWOO M-150 BL2
Surges or Chuggles (Cont’d)
StepActionValue(s)YesNo
13
Repair the electrical connections or the vacuum
lines as needed.
Is the repair complete?
–
System OK
–
14Check the generator output voltage.
Is the generator voltage within the value specified?12–16 V
Go to Step 16Go to Step 15
15Repair the generator.
Is the repair complete?–System OK–
16
1. Check for intermittent Electric Exhaust Gas
Recirculation (EEGR) valve operation.
2. Repair or replace any components as needed.
Is the repair complete?
–
System OK
–
17Repair the fuel system as needed.
Is the repair complete?–System OK–
18Replace the fuel filter.
Is the repair complete?–System OK–
19Replace the leaking or restricted fuel injectors.
Is the repair complete?–System OK–

1F–288 ENGINE CONTROLS
DAEWOO M-150 BL2
LACK OF POWER, SLUGGISHNESS, OR SPONGINESS
Definition: The engine delivers less than expected pow-
er. There is little or no increase in speed when the accel-
erator pedal is partially applied.
StepActionValue(s)YesNo
1
Were the Important Preliminary Checks performed?
–
Go to Step 2
Go to
“Important
Preliminary
Checks”
2
1. Verify the customer’s complaint.
2. Compare the performance of the customer’s
vehicle with a similar unit.
Does the problem exist?
–
Go to Step 3System OK
3
1. Inspect the air filter for excessive contamination.
2. Replace the air filter as needed.
3. Check the transaxle shift pattern and down shift
operation.
Does the transaxle operate properly?
–
Go to Step 4Go to Step 5
4Check the fuel system pressure.
Is the fuel system pressure within specifications?380 kPa
(55 psi)
Go to Step 7Go to Step 6
5Repair the transaxle as needed.
Is the repair complete?–System OK–
6Repair the fuel system as needed.
Is the repair complete?–System OK–
7Check for a restricted fuel filter or contaminated fuel.
Is the problem found?–Go to Step 8Go to Step 9
8Repair or replace any components as needed.
Is the repair complete?–System OK–
9
1. Check the ignition system output for all of the
cylinders using a spark tester.
2. Check for proper ignition control operation.
Is the ignition system operating properly?
–
Go to Step 10Go to Step 11
10
1. With the engine at normal operating temperature,
connect a vacuum gauge to a vacuum port on the
intake manifold.
2. Operate the engine at 1000 rpm.
3. Record the vacuum reading.
4. Increase the engine speed to 2500 rpm.
5. Note the vacuum reading at a steady 2500 rpm.
Does the vacuum decrease more than the value
specified?
10 kPa
(3 in Hg)
Go to Step 12Go to Step 15
11
Repair or replace any ignition system components
as needed.
Is the repair complete?
–
System OK
–
12
Inspect the exhaust system for restrictions and
damaged or collapsed pipes.
Is the problem found?
–
Go to Step 13Go to Step 14
13Repair or replace any components as needed.
Is the repair complete?–System OK–
14
1. Check the cylinder compression and valve timing.
2. Inspect the camshaft for excessive wear.
Is the problem found?
–
Go to Step 15Go to Step 16

1F–294 ENGINE CONTROLS
DAEWOO M-150 BL2
CUTS OUT, MISSES
Definition: Steady pulsation or jerking that follows en-
gine speed, usually more pronounced as engine load in-creases. The exhaust has a steady spitting sound at idle
or low speed.
StepActionValue(s)YesNo
1
Were the Important Preliminary Checks performed?
–
Go to Step 2
Go to
“Important
Preliminary
Checks”
2
Check the ignition system voltage output for all of
the cylinders using a spark tester.
Is spark present on all of the cylinders?
–
Go to Step 3
Go to “Ignition
System Check”
3
1. Inspect the spark plugs for excessive wear,
insulation cracks, improper gap, or heavy
deposits.
2. Check the resistance of the ignition wires.
Replace any ignition wires that have a resistance
greater than the value specified.
Is the problem found?
30000 ΩGo to Step 4Go to Step 5
4Repair or replace any components as needed.
Is the repair complete?–System OK–
5
With the engine running, spray the ignition wires with
a fine water mist to check for arcing and shorting to
ground.
Is the problem found?
–
Go to Step 6Go to Step 7
6Replace the ignition wires.
Is the repair complete?–System OK–
7
1. Perform a cylinder compression test.
2. If the compression is low, repair the engine as
needed.
3. Inspect for proper valve timing, bent pushrods,
worn rocker arms, broken or weak valve springs,
and worn camshaft lobes.
4. Inspect the intake manifold and the exhaust
manifold passages for casting flash.
Is the problem found?
–
Go to Step 8Go to Step 9
8Repair or replace any components as needed.
Is the repair complete?–System OK–
9
1. Check the fuel system for a plugged in-line fuel
filter.
2. Check the fuel system for low fuel pressure. If the
fuel pressure is below the value specified, service
the fuel system as needed.
3. Inspect for contaminated fuel.
Is the problem found?
380 kPa
(55 psi)
Go to Step 10Go to Step 11
10Repair or replace any components as needed.
Is the repair complete?–System OK–
11
1. Disconnect all of the fuel injector harness
connectors at the fuel injectors.
2. Connect an injector test light to the harness
terminals of each fuel injector connector.
3. Note the test light while cranking the engine for
each fuel injector.
Does the test light blink for all of the fuel injectors?
–
Go to Step 13Go to Step 12

1F–296 ENGINE CONTROLS
DAEWOO M-150 BL2
POOR FUEL ECONOMY
Definition: Fuel economy, as measured by an actual
road test, is noticeably lower than expected. Also, fuel
economy is noticeably lower than it was on this vehicle
at one time, as previously shown by an actual road test.
Important: Driving habits affect fuel economy. Check
the owner’s driving habits by asking the following ques-
tions:1. Is the A/C system (i.e. defroster mode) turned on all
the time?
2. Are the tires at the correct air pressure?
3. Have excessively heavy loads been carried?
4. Does the driver accelerate too much and too often?
Suggest the driver read the section in the owner’s
manual about fuel economy.
StepActionValue(s)YesNo
1
Were the Important Preliminary Checks performed?
–
Go to Step 2
Go to
“Important
Preliminary
Checks”
2
1. Inspect the air filter for excessive contamination.
2. Inspect for fuel system leaks.
Are all needed checks complete?
–
Go to Step 3
–
3
1. Inspect the spark plugs for excessive wear,
insulation cracks, improper gap, or heavy
deposits.
2. Replace any faulty spark plugs.
3. Inspect the ignition wires for cracking, hardness,
and proper connections.
Are all needed checks and repairs complete?
–
Go to Step 4
–
4
1. Inspect the engine coolant level.
2. Check the thermostat for being always open or for
an incorrect heat range.
3. Replace the thermostat as needed.
Are all needed checks and repairs complete?
–
Go to Step 4
–
5
1. Check the transaxle shift pattern. Ensure all
transaxle gears are functioning.
2. Check for proper calibration of the speedometer.
3. Check the brakes for dragging.
4. Check the cylinder compression.
5. Repair, replace, or adjust any components as
needed.
Are all checks and needed repairs complete?
–
System OK
–

1F–306 ENGINE CONTROLS
DAEWOO M-150 BL2
D102F508
2. Remove the fuel pressure regulator from the fuel
pump.
Remove the retainer from the fuel pump assembly
(1).
Remove the fuel pressure regulator (2).
Check the O–ring seals for the damage or the rip.
Use a vacuum gauge to check the diaphram for
damage and the spring for operation.
D102F509
Installation Procedure
1. Install in the reverse order of removal.
Do not reuse the removed O–ring seals. Replace
the removed O–ring seals with the new ones.
D102F511
D102F510
FUEL FILTER
Removal Procedure
Caution: The fuel system is under pressure. To
avoid fuel spillage and the risk of personal injury or
fire, it is necessary to relieve the fuel system pres-
sure before disconnecting the fuel lines.
1. Relieve the fuel system pressure.
Refer to “Fuel Pump” in this section.
2. Remove the fuel filter from the fuel tank.
Disconnect the inlet/outlet fuel lines by pushing the
line connector lock and pulling off the hose of the
fuel filter tube (1).
Remove the screw from the retaining clamp (2).
Remove the fuel filter (3).

ENGINE CONTROLS 1F–307
DAEWOO M-150 BL2
D102F512
Installation Procedure
1. Install in the reverse order of removal.
Install the new fuel filter into the retaining clamp.
Note the flow direction.
Connect the inlet/outlet lines. Secure the lines with
the connector lock.
Perform a leak test of the fuel filter.
D102F514
D102F513
FUEL TANK
Removal Procedure
Caution: The fuel system is under pressure. To
avoid fuel spillage and the risk of personal injury or
fire, it is necessary to relieve the fuel system pres-
sure before disconnecting the fuel lines.
1. Relieve the fuel system pressure.
Refer to “Fuel Pump” in this section.
2. Disconnect the fuel tank ventilation tube.
Disconnect the clamp (1).
Disconnect the ventilation tube (2).
3. Drain the fuel tank.
Place a pan below the fuel tank to catch the drain-
ing fuel.
Disconnect the fuel tank filter tube (1).
Drain the fuel from the fuel tank using the ventila-
tion tube joint port (2).
Disconnect the evaporative emission canister line
(3).
D12F515A
4. Remove the fuel filter. Refer to “Fuel Filter” in this
section.
5. Install the jack to remove the fuel tank.
Install the jack on the center of the fuel tank.
Remove the strap bolts (1).
Remove the straps (2).