2003 DAEWOO MATIZ turn signal

6E – 2 STEERING WHEEL AND COLUMN
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
STEERING WHEEL AND COLUMN
In addition to the steering function, the steering column
provides safety and security.
Caution: To ensure energy-absorbing action, it is
important to use only the specified screws, bolts,
and nuts, tightened to the specified torque.
The energy-absorbing column is designed to compress
in a front-end collision to lessen the chance of driver in-
jury.
The ignition switch and the lock are mounted on the col-
umn, allowing the ignition and steering operations to be
locked to inhibit theft of the car.
The column levers trigger the turn signals, the headlight
beams, and the windshield washer and wipers.
Notice: Apply a thin coat of lithium grease to all friction
points when reassembling to ensure proper operation.
The column may be easily disassembled and assembled.
D15A001A

Safety Device
A. Steering Column Upper Bracket.
B. Steering Column.
C. Steering Column Shaft.

STEERING WHEEL AND COLUMN 6E–3
DAEWOO M-150 BL2
COMPONENT LOCATOR
STEERING WHEEL AND COLUMN
D15A401A
1. Horn Cover (Airbag Module)
2. Steering Wheel Nut
3. Locking Plate
4. Steering Wheel
5. Steering Column Upper Cover
6. Steering Column Lower Cover
7. Turn Signal Switch
8. Windshield Wiper Switch
9. Steering Column Assembly
10. Retaining Ring
11. Washer
12. Spring
13. Switch Housing
14. Bolt15. Support Bolt
16. Steering Column Housing
17. Steering Column Jacket
18. Ignition Switch Retaining Screw
19. Ignition Switch
20. Steering Lock Housing Assembly
21. Steering Column Shaft
22. Pinch Bolt
23. Intermediate Shaft
24. Steering Column Upper Nut
25. Steering Column Lower Nut

STEERING WHEEL AND COLUMN 6E–5
DAEWOO M-150 BL2
Column (Cont’d)
ConditionProbable CauseCorrection
Lash in the Steering
Column
Improperly installed steering column
bracket mounting nuts.
Tighten the steering column bracket
mounting nuts.

Loose steering column housing–to–steering
column jacket support bolts.
Tighten the support bolts.
Loose Steering
Wheel
The bearing to be seated incorrectly in the
housing.
Correctly seat the bearing.

Replace the column housing as
needed.

Loose steering column housing support
bolts.
Tighten the steering column housing
support bolts.
Turn Signal / Dimmer Switch
ConditionProbable CauseCorrection
Turn Signal Will Not
Stay in the Turn
Position
An improperly installed turn signal switch.
Remove and inspect the turn signal
switch.

Reinstall the switch.

The broken or missing components for the
cancelling mechanism.
Replace the turn signal switch.

Foreign material in the turn signal switch
housing.
Remove any foreign material.
Turn Signal Will Not
Cancel
Broken or missing components for the
cancelling mechanism.
Replace the turn signal switch.
Turn Signal/Dimmer
Switch Difficult to
Operate
Improperly installed turn signal/dimmer
switch and turn signal/dimmer switch lever.
Remove and inspect the turn
signal/dimmer switch and
signal/dimmer switch lever.

Reinstall the signal/dimmer switch
and signal/dimmer switch lever.

Foreign material in the signal/dimmer
switch housing.
Remove any foreign material.
Turn Signal Will Not
Indicate Lane
A broken lane change pressure pad or a
broken spring hanger.
Replace the turn signal switch.
Change
The improper functioning of the lane
change spring.
Replace the turn signal switch.

Improperly installed turn signal switch.
Replace the turn signal switch.
No Turn Signal
An inoperative turn signal flasher.
Replace the blinker unit.
Lamps
A faulty turn signal switch.
Replace the turn signal switch.

Improperly connected chassis–to–column
connector.
Reconnect the chassis–to–column
connector.
Turn Indicator Lamps
On, But Not Flashing
An inoperative blinker unit.
Replace the blinker unit.
Front or Rear Turn
Signal Lamps Not
Flashing
An inoperative blinker unit.
Replace the blinker unit.
Turn Signal Lamps
Flash Very Slowly
An inoperative blinker unit.
Replace the blinker unit.

6E –8 STEERING WHEEL AND COLUMN
DAEWOO M-150 BL2
D105A504
STEERING COLUMN COVER
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the screws.
2. Remove the steering column lower and upper cover.
D105A505
Installation Procedure
1. Install the steering column lower and upper cover with
the screws.
D105A506
TURN SIGNAL SWITCH AND LEVER/
WIPER SWITCH AND LEVER
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the steering column cover. Refer to “Steer-
ing Column Cover” in this section.
3. Remove the turn signal switch.

Disconnect the turn signal switch by pushing the
locking from the switch housing (1).

Disconnect the connector (2).
D105A507
4. Remove the wiper switch.

Disconnect the wiper switch by pushing the locking
from the switch housing (1).

Disconnect the connector (2).

STEERING WHEEL AND COLUMN 6E–9
DAEWOO M-150 BL2
D105A508
Installation Procedure
1. Install the wiper switch.
2. Install the turn signal switch.
3. Install the steering column cover. Refer to “Steering
Column Cover” in this section.
4. Connect the negative battery cable.
D105A509
IGNITION SWITCH
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the steering wheel. Refer to “Steering
Wheel” in this section.
3. Remove the ignition switch.

Disconnect the electrical connector (1).

Remove the screw (2).
D105A510
Installation Procedure
1. Connect the electrical connector.
2. Install the ignition switch with the screw.
3, Install the steering wheel. Refer to “Steering Wheel”
in this section.
4. Connect the negative battery cable.
D105A511
IGNITION LOCK CYLINDER WITH
IMMOBILIZER
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the steering wheel. Refer to “Steering
Wheel” in this section.
2. Disconnect the electrical connector for the immobiliz-
er detection coil.
3. Remove the lock cylinder.

With the key in the ignition, turn to the position des-
ignated I (1).

6E –10 STEERING WHEEL AND COLUMN
DAEWOO M-150 BL2
D105A511

Remove the lock cylinder by pressing down the
detent spring with a 2.5MM allen wrench, or other
suitable tool, and pulling the lock cylinder out of the
switch cylinder housing (2).
D105A512
Installation Procedure
Important: To install the ignition lock cylinder the igni-
tion position should be designated I.
1. Install the ignition lock cylinder.
2. Connect the electrical connector for the immobilizer
detection coil.
3. Install the steering wheel. Refer to “Steering Wheel”
in this section.
D105A513
SWITCH HOUSING
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the steering wheel. Refer to “Steering
Wheel” in this section.
2. Remove the turn signal switch and windshield wiper
switch. Refer to “Turn Signal Switch and Lever/Wiper
Switch and Lever” in this section.
3. Remove the switch housing.

Disconnect the horn electrical connector (1).

Remove the screws retaining the switch housing
(2).
D105A514
Installation Procedure
1. Install the switch housing with the screws.
2. Connect the horn electrical connector.
3. Install the turn signal switch and windshield wiper
switch. Refer to “Turn Signal Switch and Lever/Wiper
switch and Lever” in this section.
4. Install the steering wheel. Refer to “Steering Wheel”
in this section.

STEERING WHEEL AND COLUMN 6E–11
DAEWOO M-150 BL2
D105A515
STEERING COLUMN
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the steering wheel. Refer to “Steering Wheel”
in this section.
Caution: Disconnect the negative battery cable and
let the vehicle sit for 1 minute to deactivate the air-
bag (For vehicle with SIR)
2. Remove the turn signal switch and wiper switch. Re-
fer to “Turn Signal Switch and Lever/Wiper Switch
and Lever in this section.
3. Remove the switch housing. Refer to “Switch Hous-
ing” in this section.
D105A516
4. Remove the ignition switch. Refer to “Ignition Switch”
in this section.
5. Remove the ignition lock cylinder. Refer to “Ignition
Lock Cylinder” in this section.
6. Remove the steering column.

Match–mark on the intermediate shaft and the
steering column shaft (1).

Remove the intermediate shaft upper pinch bolt
(2).

Remove the steering column lower nuts (3).

Remove the steering column upper nuts (4).
D15A517B
D15A518B
Installation Procedure
Important: Align the match–mark on the intermediate
shaft and the steering column shaft.
1. Install the steering column.

Install the intermediate shaft upper pinch bolt (1).
Tighten
Tighten the pinch bolt to 21–29 Nm (16–22 lb-ft).

Install the steering column lower nuts (2).
Tighten
Tighten the nuts to 15–20 Nm (11–15 lb-ft).

Install the steering column upper nuts (3).
Tighten
Tighten the nuts to 15–20 Nm (11–15 lb-ft).
2. Install the ignition lock cylinder. Refer to “Ignition Lock
Cylinder” in this section.
3. Install the ignition switch. Refer to “Ignition Switch” in
this section.
4. Install the switch housing. Refer to “Switch Housing”
in this section.
5. Install the turn signal switch and wiper switch. Refer
to “Turn Signal Switch and Lever/Wiper Switch and
Lever” in this section.
6. Install the steering wheel. Refer to “Steering Wheel”
in this section.

9A–10 BODY WIRING SYSTEM
DAEWOO M-150 BL2
FUSE CHART
FuseRating/ SourceCircuit
Ef1 (Engine Fuse)50ABATABS
Ef240ABATIgnition Switch, Instrument Panel Fuse Block
(F5, F11 ~ F13)
Ef310ABATFuel cut-off Switch (Inertia Switch)
Ef410AIGN 1Fuel, EBCM, Generator, VSS, Fuel Pump Relay, Main Relay,
Ignition Coil
Ef5––Not Used
Ef620ABATBlower Motor
Ef715ABATRear Window Defogger
Ef810ABATHeadlamp Hi Beam, Right Side
Ef910ABATHeadlamp Hi Beam, Left Side
Ef1010ABATHeadlamp Lo Beam, Right Side
Ef1110ABATHeadlamp Lo Beam, Left Side
Ef1210A58Tail and Illumination Lamps, Right Side
Ef1310A58Tail and Illumination Lamps, Left Side
Ef1410ABATA/C Compressor
Ef1530ABATRadiator Fan
Ef1610A–Spare
Ef1710ABATHorn
Ef1820ABATHeadlamp Relay, Hi Beam Passing, DRL Module
Ef1915ABATECM, Main Relay
Ef2015ABATFront Fog Lamp
Ef2115A–Spare
F1 (Fuse)10AIGN 1Cluster, Clock, IMMO, Anti-Theft Control Unit,
DRL Relay
F210AIGN 1SDM
F325AIGN 1Hazard Switch, DRL Module
F410AIGN 1Turn Signal Lamp
F515ABATStop Lamp
F610AACCAudio
F720AACCCigar Light
F815AIGN 2Wiper
F915AIGN 2Rear Wiper Motor, Front & Rear Washer, Backup Lamp
F1010AIGN 2Auto Miror Switch
F1110AEf2IMMO, Audio, Room Lamp
F1215AEf2Hazard, Clock
F1320AEf2Anti-Theft Control Unit, Door Lock
F1420ASTStarter Motor