2-
2-1
Section 2 Features and Controls
Here you can learn about the many standard and optional features on your vehicle, and information on starting,
shifting and braking. Also explained are the instrument panel and the warning systems that tell you if everything is
working properly
-- and what to do if you have a problem.
2
-2 Windows
2-5 Keys
2-7 Door Locks
2-8 Keyless Entry System (If Equipped)
2-12 Switchbanks
2-13 Theft
2-14 New Vehicle ªBreak-Inº
2-15 Ignition Positions
2-16 Starting Your Gasoline Engine
2-19 Starting the Diesel Engine
2-24 Starting Your DURAMAX Diesel Engine
2-27 Engine Checks Before Operating
2-28 Engine Coolant Heater (If Equipped)
2-30 Diesel Engine Exhaust Brake (If Equipped)
2-31 Two-Speed Rear Axle Electric Shift Control
(If Equipped)
2
-34 Automatic Transmission Operation
2-36 Manual Transmission Operation
2-40 Parking
2-45 Parking Over Things That Burn
2-45 Engine Exhaust2
-46 Running Your Engine While You're Parked
(Automatic Transmission)
2
-47 Horn
2-48 Tilt Wheel (If Equipped)
2-48 Turn Signal/Multifunction Lever
2-55 Inter-Axle Differential Lock Control
(If Equipped)
2
-56 Rear Axle Differential Lock Control
(If Equipped)
2
-57 Exterior Lamps
2-60 Interior Lamps
2-61 Mirrors
2-63 Storage Compartments
2-65 Accessory Power Outlets
2-66 Trailer Connections (C4/C5 Models Only)
(If Equipped)
2
-67 Trailer Connections (C6/C7/C8 Models Only)
(If Equipped)
2
-68 The Instrument Panel-Your
Information System
2
-70 Instrument Panel Cluster
2-73 Warning Lights, Gages and Indicators
2-18 Gasoline Engine Warm-Up
When you've started your engine, let it run for 20 or
30 seconds to warm up before you put a load on
the engine.
Drive at moderate speeds for the first few miles,
especially in cold weather. Running a cold engine at
high speed can damage it. See ªEngine High Idle
Systemº in the Index if your vehicle has this feature.
Restarting the Gasoline Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the vehicle is
moving, you'll first have to shift the automatic
transmission to NEUTRAL (N). This safety feature
prevents starting the engine when the transmission is
in a drive gear.
Stopping the Gasoline Engine
Let your engine idle for a few seconds before turning it
off after you have finished driving your vehicle.
If you shift to NEUTRAL (N) or PARK (P), set the
parking brake.
If your vehicle has a two
-speed axle, put the range
selector in LOW. To be sure the axle has shifted into
LOW, engage the clutch and transmission; the vehicle
may move slightly when you do this.
While your engine is idling before you turn it off, you
can make a list of any operational or handling concerns
to give to responsible maintenance personnel so they can
handle them right away.
Moisture will condense in a fuel tank that is almost
empty if the engine has not run for a while, even just
overnight under some conditions. So, it's always best to
refuel your vehicle at the end of each run.
2-21 Engine Alarm and Automatic Shutdown
(If Equipped)
Your check gages light will come on if the system senses
high engine temperature or low engine oil pressure. If high
engine temperature or low engine oil pressure is detected,
you will also hear a tone alarm at two beats per second.
The alarm and the light will remain on until the condition
is fixed. If the engine temperature or oil pressure condition
worsens, the tone alarm will go to five beats per second.
If the system senses low engine coolant, the five beat
per second alarm and the low coolant warning light will
come on.
The five beats per second tone alarm means that your
engine will shut down in approximately 25
-30 seconds.
There is also an engine shutdown light to indicate that
the engine will shut down. See ªAutomatic Engine
Shutdown Lightº later in this section.
Pull off the road and shut off the engine. Don't start it
until the reason for the problem is known, and the
problem is fixed. If the engine shuts down when you are
still in traffic, you can restart the engine and get another
25
-30 seconds of operation. Do this only if you have to,
since there is a problem that can harm the engine if it
isn't fixed. Engine automatic shutdown, for gasoline
engines, requires activation by your dealer.
High Idle System (Caterpillar Diesel
and Gasoline Engines)
Your vehicle has both automatic and manual high idle
capabilities.
Automatic High Idle System (Diesel Engines)
(If Equipped)
The automatic high idle feature will engage whenever
you start your vehicle and the engine is below the preset
operating temperature. This will help decrease engine
warm
-up time.
Idle speed will then return to normal under any of the
following conditions:
The engine reaches the preset operating temperature
or has been operating for at least ten minutes.
The brake pedal is pressed.
The manual transmission clutch pedal is pressed or,
the automatic transmission (if equipped) is shifted
from NEUTRAL (N) or PARK (P).
The vehicle speed exceeds approximately
5 mph (8 km/h).
The throttle is pressed.
2-23 Exhaust Restrictor (Diesel Engines)
(If Equipped)
If your vehicle is equipped with this feature, there is an
exhaust restrictor valve located in the exhaust stream.
The valve closes to provide back pressure to the engine
for the purpose of warming the engine quickly.
The exhaust restrictor operates:
while the engine is running.
while the vehicle is not moving.
while the accelerator, brake and clutch pedals are
not pressed.
while idling or driving in cold temperatures.
when the shift lever is in NEUTRAL (N)
or PARK (P).On vehicles equipped with a diesel engine exhaust
brake, the exhaust brake switch must be on. The
indicator in the exhaust brake switch will be lit when the
exhaust restrictor is active. The exhaust brake indicator
light in the center of the instrument panel will also be lit
whenever the exhaust restrictor is active.
When the engine coolant temperature is below 149F
(65C) and the outside temperature is below 50F
(10C), the exhaust restrictor will come on within
45 seconds of starting the engine. After running the
engine for an additional 45 seconds, the engine idle
will increase.
The exhaust restrictor will shut off and engine idle will
return to normal once the engine is warmed up, or the
transmission is shifted into range.
2-27
Engine Checks Before Operating
When you've started your engine, let it run for 20 to
30 seconds before you put a load on the engine. But
don't leave the vehicle while the engine is running.
Avoid unnecessary idling of diesel engine equipped
vehicles.
If the engine idles too long, the temperature of the
engine coolant will fall below the normal operating
range. Low engine operating temperature causes several
conditions which affect engine operation and reduce
engine life.
The engine should be permitted to go through a
warm
-up period. Operate the vehicle at a minimum of
600 rpm during the warm
-up period. During this period
and during operation, the following observations should
be made.
During this warm
-up period, check your warning lights
and gages:
If oil pressure doesn't begin to rise within
15 seconds of starting, stop the engine and
find the cause.If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating.
If you have air brakes, the dual
-needle air pressure
gage should read at least 115 psi (790 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a
tone alarm. If the pressure doesn't build up or
drops during warm
-up, stop the engine and find
the cause before you try to move the vehicle.
Recommended air pressure before actually driving
away is 120 psi (830 kPa).
The charging system light should come on when
the ignition key is turned to RUN or START and
should go out when the engine is running above idle.
If the light doesn't go out or comes back on during
normal engine operation, have the charging system
checked right away. (This light tells you if the
generator is not charging; it doesn't reflect the
condition of the battery.)
2-30
Diesel Engine Exhaust Brake
(If Equipped)
The exhaust brake is available on vehicles equipped
with a diesel engine. It is located in the exhaust system.
The exhaust brake is used to help slow the vehicle and
may assist the vehicle's foundation brakes. The use of
the exhaust brake will assist the braking of the vehicle
and prolong the life of the foundation brake lining
material.
The exhaust brake switch is
located in the instrument
panel switchbank.Push the bottom of the switch to turn the exhaust brake
on. When you push the top of the switch, the exhaust
brake will turn off.
There is an indicator light on the instrument panel
similar to the symbol on the switch, that will come on
when the exhaust brake is active. See ªExhaust Brake
Indicator Lightº in the Index for more information.
When using the exhaust brake, the proper gear range
selection is important. The exhaust brake will be most
effective if the gear range selected is the lowest possible
range that does not allow the engine rpm to go more
than 200 rpm above rated (full load) rpm. If you have a
Caterpillar diesel engine, do not exceed 2900 rpm. If
you have a DURAMAX (LG4) diesel engine, do not
exceed 3200 rpm. If you have a DURAMAX (LB7)
diesel engine, do not exceed 3600 rpm.
If you have an automatic transmission and press this
button, the transmission will downshift to a factory
default setting of fourth gear. To change the default
setting, or for more information on factory default
settings, contact your dealer for assistance.
2-32
The two-speed axle should be in low when you park the
vehicle. You'll need to engage the transmission, even
move the vehicle a little, to be sure the axle is in the low
range. Then apply the parking brake, shift into
NEUTRAL and shut off the engine.
Also, always start the vehicle in motion with the
two
-speed axle in the low range. To shift up from low to
high, do the following:
1. Move the switch up for the high range,
2. disengage the clutch, and
3. after a brief pause, engage the clutch and then press
down on the accelerator.
To shift down from high to low, do the following:
1. Move the switch down to low,
2. release the accelerator and then quickly apply
it again.
Automatic Transmission
The rear axle shift control
switch for an automatic
transmission is located in
the instrument panel
switchbank.
Press the bottom of the switch to get to the low range.
The switch indicator light will come on when the
vehicle is in low range. Press the top of the switch to
return to the high range.
The two
-speed axle should be in low range when you
park the vehicle. Apply the parking brake, shift to
PARK (P) or NEUTRAL (N) and shut off the engine.
To operate off
-road or under a heavy load, shift into low
range when the vehicle is standing still and then operate
the transmission normally.
2-33
On the highway, with the axle in low range and the
transmission in top gear, you may shift the axle to high
range by raising the switch and releasing the accelerator
momentarily. Reapply the accelerator after you shift.
Under light load conditions, first shift the axle into the
high range with the vehicle at a standstill and then
operate the transmission normally.
Air Shift Control (Automatic Transmission)
The switch for the rear axle
shift control is located in the
instrument panel
switchbank.
Press the bottom of the switch to get to the low range.
Press the top of the switch to return to the high range.The two
-speed axle should be in low when you park
the vehicle.
You'll need to engage the transmission, even moving the
vehicle a little, to be sure the axle is in low range. Then
shift into PARK (P), apply the parking brake and shut
off the engine.
Also, always start the vehicle in motion with the
two
-speed axle in the low position. To shift up from
low to high, press the top of the rear axle shift control
switch and press down on the accelerator. When you
shift the axle from high to low, press the bottom of the
switch, release the accelerator and then quickly press it
down again.
Air Suspension (If Equipped)
Your vehicle may be equipped with the Hendrickson
HAS Series single
-axle air suspension which is designed
for single
-axle on-highway use. The feature is available
in 19,000 lb. (8 618.3 kg), 21,000 lb. (9 525.4 kg) and
23,000 lb. (10 432.6 kg) capacities for operations which
require extra cubic capacity and a reduced deck height.