2-21 Engine Alarm and Automatic Shutdown
(If Equipped)
Your check gages light will come on if the system senses
high engine temperature or low engine oil pressure. If high
engine temperature or low engine oil pressure is detected,
you will also hear a tone alarm at two beats per second.
The alarm and the light will remain on until the condition
is fixed. If the engine temperature or oil pressure condition
worsens, the tone alarm will go to five beats per second.
If the system senses low engine coolant, the five beat
per second alarm and the low coolant warning light will
come on.
The five beats per second tone alarm means that your
engine will shut down in approximately 25
-30 seconds.
There is also an engine shutdown light to indicate that
the engine will shut down. See ªAutomatic Engine
Shutdown Lightº later in this section.
Pull off the road and shut off the engine. Don't start it
until the reason for the problem is known, and the
problem is fixed. If the engine shuts down when you are
still in traffic, you can restart the engine and get another
25
-30 seconds of operation. Do this only if you have to,
since there is a problem that can harm the engine if it
isn't fixed. Engine automatic shutdown, for gasoline
engines, requires activation by your dealer.
High Idle System (Caterpillar Diesel
and Gasoline Engines)
Your vehicle has both automatic and manual high idle
capabilities.
Automatic High Idle System (Diesel Engines)
(If Equipped)
The automatic high idle feature will engage whenever
you start your vehicle and the engine is below the preset
operating temperature. This will help decrease engine
warm
-up time.
Idle speed will then return to normal under any of the
following conditions:
The engine reaches the preset operating temperature
or has been operating for at least ten minutes.
The brake pedal is pressed.
The manual transmission clutch pedal is pressed or,
the automatic transmission (if equipped) is shifted
from NEUTRAL (N) or PARK (P).
The vehicle speed exceeds approximately
5 mph (8 km/h).
The throttle is pressed.
2-27
Engine Checks Before Operating
When you've started your engine, let it run for 20 to
30 seconds before you put a load on the engine. But
don't leave the vehicle while the engine is running.
Avoid unnecessary idling of diesel engine equipped
vehicles.
If the engine idles too long, the temperature of the
engine coolant will fall below the normal operating
range. Low engine operating temperature causes several
conditions which affect engine operation and reduce
engine life.
The engine should be permitted to go through a
warm
-up period. Operate the vehicle at a minimum of
600 rpm during the warm
-up period. During this period
and during operation, the following observations should
be made.
During this warm
-up period, check your warning lights
and gages:
If oil pressure doesn't begin to rise within
15 seconds of starting, stop the engine and
find the cause.If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating.
If you have air brakes, the dual
-needle air pressure
gage should read at least 115 psi (790 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a
tone alarm. If the pressure doesn't build up or
drops during warm
-up, stop the engine and find
the cause before you try to move the vehicle.
Recommended air pressure before actually driving
away is 120 psi (830 kPa).
The charging system light should come on when
the ignition key is turned to RUN or START and
should go out when the engine is running above idle.
If the light doesn't go out or comes back on during
normal engine operation, have the charging system
checked right away. (This light tells you if the
generator is not charging; it doesn't reflect the
condition of the battery.)
2-73 Tachometer
7.2L Caterpillar
Diesel Engine and
7.8L DURAMAX
Diesel EnginesGasoline and
6.6L DURAMAX
Diesel Engines
This gage shows the engine speed in revolutions per
minute (rpm).
Warning Lights, Gages and
Indicators
This part describes the warning lights and gages that
may be on your vehicle. The pictures will help you
locate them.
Warning lights and gages can signal that something is
wrong before it becomes serious enough to cause an
expensive repair or replacement. Paying attention to
your warning lights and gages could also save you or
others from injury.
Warning lights come on when there may be or is a
problem with one of your vehicle's functions. As you
will see in the details on the next few pages, some
warning lights come on briefly when you start the
engine just to let you know they're working. If you are
familiar with this section, you should not be alarmed
when this happens.
2-90 Engine Shutdown Warning Light
(If Equipped)
If your vehicle has the
engine shutdown feature,
this light will come on when
engine shutdown is active.
For more information, see ªEngine Alarm and
Automatic Shutdownº in the Index.
Transmission Temperature Gage
(If Equipped)
If you have an automatic
transmission, this gage is
located above the
switchbank in the center of
the instrument panel.
When your ignition is on, the gage shows the
temperature of the transmission oil. A reading in the
warning zone, the red area beginning at 300F (150C),
means you must stop driving and check into the cause.
One possible cause is a low oil level in the transmission.
NOTICE:
If you drive when the transmission temperature
gage is in the warning zone, you can badly
damage the transmission.
2-94 Air Pressure Gage (If Equipped)
If your vehicle has air
brakes, the air pressure gage
is located above the
switchbank in the center of
the instrument panel.
This gage shows the air pressure for both your front and
rear brake systems.
If the needle on the gage indicates that the air pressure is
below 60 to 75 psi (415 to 517 kPa), the low air warning
light will come on. An alarm will also sound if this
happens.
The yellow pointer shows the pressure available for the
front system, while the green pointer shows pressure for
the rear. There should be no more than 4 psi (28 kPa)
difference showing between the systems.
Don't drive until both pointers are showing at least
115 psi (793 kPa), so you'll have enough air if you
need to apply your brakes.
Air Filter Restriction Indicator (Option)
This optional gage is
located above the
switchbank in the center
of the instrument panel.
It monitors the engine
air filter.
As the filter gets dirty, the yellow indicator will begin to
rise. When it reaches 25 inches of vacuum on the scale,
the filter should be replaced.
After replacing the filter, reset the gage by pressing in
the yellow reset button at the bottom of the gage.
If you have a diesel engine, also see your Caterpillar
Operation & Maintenance Manual.
7-24
Automatic Transmission Shift Indicator Check
Check that the indicator points to the gear chosen.
Steering Check
Be alert for any changes in steering action, abnormal
front tire wear or steering wheel position. An inspection
or service is needed when the steering wheel is harder to
turn or has too much free play, or if there are strange
sounds when turning or parking.
Brake System Check
Be alert to illumination of the low air warning lamp or
for the tone alarm, or changes in braking action, such
as repeated pulling to one side, unusual sounds when
braking or increased brake pedal travel. Make sure air
brake system reservoirs are drained daily with full
system air pressure, and check system for leaks. Any
of these conditions could indicate the need for brake
system inspection and/or service.Engine Cooling System Service
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test of the cooling
system and pressure cap is recommended at least once
a year.
Exhaust System Check
Be alert for any changes in the sound of the exhaust
system or any smell of fumes. These are signs the
system may be leaking. Have it checked and/or repaired
at once. Refer to ªEngine Exhaustº and ªRunning Your
Engine While You're Parkedº in the Index.
Windshield Wipers and Washers Check
Check operation and condition of the wiper blades.
Check the flow of the washer spray.