2002 TOYOTA AVENSIS change time

3201G±07
BR2238
GOOD NO GOOD
2nd3rd
1st
BR2237
G24221
Ventilation No Ventilation
± BRAKEBRAKE BOOSTER ASSY (LHD)
32±17
AVENSIS REPAIR MANUAL (RM1018E)
BRAKE BOOSTER ASSY (LHD)
ON±VEHICLE INSPECTION
1. INSPECT BRAKE BOOSTER
(a) Airtightness check.
(1) Start the engine and stop it after 1 or 2 minutes. De-
press the brake pedal several times slowly.
HINT:
If the pedal can be depressed to the f;oor the first time, but on
the 2nd or 3rd time cannot be depreesed as far, the booster is
airtight.
(2) Depress the brake pedal while the engine is run-
ning, and stop the engine with the pedal depressed.
HINT:
If there is no change in the pedal reserve distance after holding
the pedal for 30 seconds, the booster is airtight.
(b) Operating check.
(1) Depress the brake pedal several times with the igni-
tion switch off and check that there is no change in
the pedal reserve distance.
(2) Depress the brake pedal and start the engine.
HINT:
If the pedal goes down slightly, operation is normal.
2. INSPECT VACUUM CHECK VALVE
(a) Inspect vacuum check valve.
(1) Slide the clip and disconnect the vacuum hose.
(2) Remove the vacuum check valve.
(3) Check that there is ventilation from the booster to
the engine, and no ventilation from the engine to the
booster.
(4) If any fault is found, replace the vacuum check
valve.

320GN±02
BR2238
GOOD NO GOOD
2nd3rd
1st
BR2237
G24221
Ventilation No Ventilation
± BRAKEBRAKE BOOSTER ASSY (RHD)
32±21
AVENSIS REPAIR MANUAL (RM1018E)
BRAKE BOOSTER ASSY (RHD)
ON±VEHICLE INSPECTION
1. INSPECT BRAKE BOOSTER
(a) Airtightness check.
(1) Start the engine and stop it after 1 or 2 minutes. De-
press the brake pedal several times slowly.
HINT:
If the pedal can be depressed to the f;oor the first time, but on
the 2nd or 3rd time cannot be depreesed as far, the booster is
airtight.
(2) Depress the brake pedal while the engine is run-
ning, and stop the engine with the pedal depressed.
HINT:
If there is no change in the pedal reserve distance after holding
the pedal for 30 seconds, the booster is airtight.
(b) Operating check.
(1) Depress the brake pedal several times with the igni-
tion switch off and check that there is no change in
the pedal reserve distance.
(2) Depress the brake pedal and start the engine.
HINT:
If the pedal goes down slightly, operation is normal.
2. INSPECT VACUUM CHECK VALVE
(a) Inspect vacuum check valve.
(1) Slide the clip and disconnect the vacuum hose.
(2) Remove the vacuum check valve.
(3) Check that there is ventilation from the booster to
the engine, and no ventilation from the engine to the
booster.
(4) If any fault is found, replace the vacuum check
valve.

760WE±01
B67742
B67741
Front Side
Rear Side 1.3 (0.051)
mm (in.) A
A A ± A
4.8 (0.189)
1.5 (0.059)
A ± AA
A
4.6 (1.811)
76±26
± EXTERIOR/INTERIOR TRIMROOF DRIP SIDE FINISH MOULDING CENTER LH
AVENSIS REPAIR MANUAL (RM1018E)
ROOF DRIP SIDE FINISH MOULDING CENTER LH
REPLACEMENT
HINT:
Use the same procedures on the RH side as on the LH side.
1. REMOVE ROOF DRIP SIDE FINISH MOULDING
CENTER LH
(a) Put the protective tape around the circumference of the
moulding.
(b) Using a remover for the roof moulding, release the disen-
gage the clips both in the front and rear ends of the mould-
ing, and then remove the moulding.
NOTICE:

Do not remove the clips.

If that the clips are damaged or removed accidentally,
exchange them for supplied ones.
2. INSTALL ROOF DRIP SIDE FINISH MOULDING
CENTER LH
NOTICE:
Only when exchanging the clips.
(a) Remove the tape that remains on the mounting surface
of the body, and then clean the surface with white gaso-
line.
(b) Using a heat light, heat up the clip installation surfaces of
the body and moulding.
Heating temperature:
Body40 ± 60C (104 ± 140F)
Moulding20 ± 30C (68 ± 86F)
NOTICE:
Do not heat the moulding and body excessively.
(c) Set the supplied clips in the positions as shown in the il-
lustration and press±fit them by hand to install them.
NOTICE:
Install the moulding when 30 minutes or more have passed
after press±fitting the clips.
HINT:

Initial hardening time: 30 minutes

Perfect hardening time: 24 hours

B58265
Up
Down
12 3
4 56
B58557
Up
Down
12 3
4 56
70±8
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT FRONT DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
4. INSPECT FRONT DOOR WINDOW REGULATOR
SUB±ASSY RH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.

B58266
12 3
456
Up
Down
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±9
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
5. INSPECT REAR DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Inspect operation of the power window regulator motor.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second

B58558
Up
Down
12 3
456
B690245
21
35
3
2 1
70±10
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
6. INSPECT REAR DOOR WINDOW REGULATOR
SUB±ASSY RH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set a electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
7. INSPECT IG1 RELAY
(a) Check resistance of the relay.
Standard:
Tester ConnectionSpecified Condition
10 kor higher
3 ± 5Below 1 
(When battery voltage is applied to terminals 1 and 2)
If the result is not as specified, replace the relay.