2002 NISSAN TERRANO steering wheel

FRONT WHEEL TURNING ANGLE
1. Set wheels in straight ahead position and then move vehicle
forward until front wheels rest on turning radius gauge properly.
2. Rotate steering wheel all the way right and left; measure turn-
ing angle.
Wheel turning angle:
Refer to SDS, FA-39.
3. Adjust by stopper bolt if necessary.
Standard length ªL
2º:
26.5 mm (1.043 in)
Drive Shaft
ICheck for grease leakage or other damage.
SMA127
SFA898
EFA016
SFA901
CHECK AND ADJUSTMENT
Front Wheel Alignment (Cont'd)
FA-12

6. Before servicing the vehicle, protect fenders, upholstery and
carpeting with appropriate covers.
Take caution that keys, buckles or buttons on your person do
not scratch the paint.
7. Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
8. Replace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
9. Replace inner and outer races of tapered roller bearings and
needle bearings as a set.
10. Arrange the disassembled parts in accordance with their
assembled locations and sequence.
11. Do not touch the terminals of electrical components which use
microcomputers (such as electronic control units).
Static electricity may damage internal electronic components.
12. After disconnecting vacuum or air hoses, attach a tag to indi-
cate the proper connection.
13. Use only the lubricants specified in MA section.
14. Use approved bonding agent, sealants or their equivalents
when required.
15. Use tools and recommended special tools where specified for
safe and efficient service repairs.
16. When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
17. Dispose of drained oil or the solvent used for cleaning parts in
an appropriate manner.
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
(Dual Air Bag System)
The Supplemental Restraint System ªAir Bagº and ªSeat Belt Pre-
tensionerº, used along with a seat belt, help to reduce the risk or
severity of injury to the driver and front passenger in a frontal col-
lision. The Supplemental Restraint System consists of air bag mod-
ules (located in the center of the steering wheel and on the instru-
ment panel on the passenger side), seat belt pre-tensioners, a
diagnosis sensor unit, warning lamp, wiring harness and spiral
cable.
WARNING:
ITo avoid rendering the SRS inoperative, which could
increase the risk of personal injury or death (in the event
of a collision which would result in air bag inflation), all
maintenance must be performed by an authorized NISSAN
dealer.
IImproper maintenance, including incorrect removal and
installation of the SRS, can lead to personal injury caused
by unintentional activation of the system.
IDo not use electrical test equipment on any circuit related
to the SRS unless instructed to do so in this Service
Manual. SRS wiring harnesses are covered with yellow
SGI234
SGI646
PRECAUTIONS
GI-3

7. The followingSYMBOLS AND ABBREVIATIONSare used:
,: Tightening torque
: Should be lubricated with grease.
Unless otherwise indicated, use rec-
ommended multi-purpose grease.
: Should be lubricated with oil.
: Sealing point
: Checking point
: Always replace after every disassem-
bly.
L.H., R.H.: Left-Hand, Right-Hand
FR, RR : Front, Rear
2WD : 2-Wheel Drive
4WD : 4-Wheel Drive
qP: Apply petroleum jelly.
: Apply A.T.F.
A.T.F. : Automatic Transmission Fluid
H: Select with proper thickness.
I: Adjustment is required.
M/T : Manual Transaxle/Transmission
A/C : Air Conditioner
P/S : Power Steering
S.S.T. : Special Service Tools
S.D.S. : Service Data and Specifications
SAE : Society of Automotive Engineers, Inc.
L.H.D. : Left-Hand Drive
R.H.D. : Right-Hand Drive
8. TheUNITSgiven in this manual are primarily expressed as the SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system.
ªExampleº
Tightening torque:
59-78N×m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
9.TROUBLE DIAGNOSESare included in sections dealing with complicated components.
10.SERVICE DATA AND SPECIFICATIONSare contained at the end of each section for quick reference of
data.
11. The captionsWARNINGandCAUTIONwarn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
IWARNINGindicates the possibility of personal injury if instructions are not followed.
ICAUTIONindicates the possibility of component damage if instructions are not followed.
IBOLD TYPED STATEMENTSexceptWARNINGandCAUTIONgive you helpful information.
HOW TO USE THIS MANUAL
GI-9

4-pole Lift
WARNING:
Do not use a 2-pole lift.
Due to weight balance of the vehicle and shape of underbody,
lift arms can not be attached in a safe way. Therefore it is rec-
ommended to use a 4-pole lift only.
Tow Truck Towing
CAUTION:
IAll applicable local laws regarding the towing operation
must be obeyed.
IIt is necessary to use proper towing equipment to avoid
possible damage to the vehicle during a towing operation.
IAttach safety chains for all towing.
IWhen towing, make sure that the transmission, steering
system and power train are in good order. If any unit is
damaged, a dolly must be used.
IWhen towing with the front wheels on the ground:
Move both the gearshift and transfer levers to neutral (ªNº
position).
Turn the ignition key to the ªOFFº position and secure the
steering wheel in a straightahead position with a rope or
similar device. Never place the ignition key in the ªLOCKº
position. This will result in damage to the steering lock
mechanism.
IWhen towing with the rear wheels on the ground, release
the parking brake and move both the gearshift and trans-
fer levers to neutral (ªNº position).
INever tow vehicle from the rear (i.e., backward) with four
wheels on the ground as this may cause serious and
expensive damage to the transmission.
LIFTING POINTS AND TOW TRUCK TOWING
GI-33

Pre-delivery inspection.....................................MA-3
Priming pump .................................................EC-50
Propeller shaft ............................................PD-5, 57
Propeller shaft greasing...........................MA-36, 38
Propeller shaft inspection ........................MA-36, 38
Propeller shaft on vehicle service ....................PD-6
Pump communication line (Electronic
Fuel Injection Pump) ................................EC-175
Pump control module (Electronic Fuel
Injection Pump).........................................EC-189
R
Radiator ....................................................LC-14, 32
Rear axle................................................RA-4, 6, 12
Rear bumper .....................................................BT-8
Rear case (Transfer)...................................TF-9, 24
Rear combination lamp removal and
installation .....................................................BT-8
Rear door ........................................................BT-12
Rear door trim...........................................BT-18, 19
Rear drum brake ............................................BR-31
Rear fog lamp .................................................EL-54
Rear side window .....................................BT-21, 43
Rear suspension ........................................RA-4, 12
Rear window defogger..................EL-107, 109, 110
Refrigerant connection precaution ...................HA-4
Refrigerant general precaution.........................HA-3
Refrigerant lines .............................................HA-17
Refrigeration cycle............................................HA-9
REMOTE - Wiring diagram ...........................EL-122
Removal and installation (A/T) ......................AT-116
Removal and installation (Transfer) ..................TF-7
Reverse clutch ..............................................AT-151
Reverse idler shaft (M/T)................................MT-11
Reverse main gear (M/T) ...............................MT-11
Revolution sensor (A/T) ..........................AT-50, 114
R/FOG - Wiring diagram .................................EL-54
Ring gear diff. inspection .........................PD-20, 42
Rocker cover ..................................................EM-20
Roof trim .........................................................BT-20
Rotor disc (front) .............................................FA-18
S
Screw jack .......................................................GI-32
Seal - See Exterior .........................................BT-21
Seat belt inspection .................................MA-36, 45
Seat belt pre-tensioner.................................RS-2, 9
Seat belt pre-tensioner disposal ....................RS-20
Seat belt, front ..................................................RS-4
Seat, front .......................................................BT-34
Seat, second (2nd) .........................................BT-37
Seat, third (3rd) ...............................................BT-39
Second (2nd) seat ..........................................BT-37
Self-diagnostic results ............................EC-35, 324
Shift control (Transfer) ..............................TF-11, 24Shift control components
(M/T) ............................MT-13, 14, 15, 21, 23, 31
Shift fork (M/T) ...............................................MT-13
Shift schedule................................................AT-196
Shift solenoid valve A (A/T).............................AT-63
Shift solenoid valve B (A/T) ............................AT-66
Shock absorber (front) ....................................FA-30
Shock absorber (rear) ..............................RA-14, 16
Side air bag ....................................................RS-18
Side air bag (satellite) sensor ........................RS-13
Side bearing preload diff. ...............................PD-24
Side trim....................................................BT-18, 21
Side window - See Rear side window ............BT-21
S/LOCK - Wiring diagram .............................EL-150
SMJ (super multiple junction) .......................Foldout
Speedometer...................................................EL-72
Spill valve .....................................................EC-182
Spiral cable.....................................................RS-14
SROOF - Wiring diagram .............................EL-130
SRS - See Supplemental Restraint
System ..........................................................RS-6
SRS - Wiring diagram ....................................RS-32
SRS Trouble diagnoses .................................RS-26
S/SIG - Wiring diagram ................................EC-248
Stabilizer bar (front) ....................................FA-4, 33
Stabilizer bar (rear) ..................................RA-15, 16
Stall test (A/T) .........................................AT-27, 196
Standardized relay ............................................EL-4
START - Wiring diagram ................................SC-14
Start signal ...................................................EC-248
Starter .............................................................SC-17
Starting system...............................................SC-13
Steering gear and linkage inspection ......MA-36, 43
Steering gear oil level ..............................MA-36, 44
Steering gear, linkage and transfer
gear inspection ..............................MA-36, 43, 44
Steering linkage ........................................ST-17, 22
Steering switch................................................EL-25
Steering wheel and column ........................ST-8, 22
Steering wheel play ..........................................ST-4
Steering wheel turning force .............................ST-6
Stop lamp ........................................................EL-48
Stop lamp switch ..................................EC-204, 403
STOP/L - Wiring diagram................................EL-48
Striking rod (M/T) ...........................................MT-13
Sub-gear (M/T) ...............................................MT-11
Sun roof, electric ...........................................EL-130
Sunroof............................................................BT-40
Super lock ............................EL-145, 146, 148, 158
Supplemental Restraint System .......................RS-6
Swirl control valve control solenoid
valve .........................................................EC-263
SWL/V - Wiring diagram ..............................EC-265
Symptom matrix chart ............................EC-56, 340
T
Tachometer .....................................................EL-72
Tail lamp ..........................................................EL-45
ALPHABETICAL INDEX
IDX-6

MAINTENANCE
SECTION
MA
CONTENTS
PRE-DELIVERY INSPECTION ITEMS............................3
GENERAL MAINTENANCE............................................4
PERIODIC MAINTENANCE............................................5
Maintenance Schedule for Diesel Engine Models
(annual mileage < 30,000 km/year) ............................5
Maintenance Schedule for Diesel Engine Models
(annual mileage > 30,000 km/year) ............................8
Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year) .......................... 11
Maintenance Under Severe Driving Conditions
(annual mileage > 30,000 km/year) ..........................14
RECOMMENDED FLUIDS AND LUBRICANTS...........17
Fluids and Lubricants ................................................17
SAE Viscosity Number ..............................................18
Engine Coolant Mixture Ratio....................................19
TD
ENGINE MAINTENANCE..............................................20
Retightening Manifold Bolts and Nuts .......................20
Adjusting Intake and Exhaust Valve Clearance ........20
Drive Belt Inspection..................................................20
Changing Engine Oil..................................................21
Changing Oil Filter .....................................................21
Changing Engine Coolant..........................................22
Checking Cooling System .........................................23
Checking and Replacing fuel filter and Draining
Water .........................................................................23
Cleaning and Replacing Air Cleaner Filter (Dry
paper type).................................................................24
Checking Injection Nozzle .........................................25
Checking Idle Speed .................................................26
ZD
ENGINE MAINTENANCE..............................................28
Checking Tightening Torque ......................................28
Adjusting Intake and Exhaust Valve Clearance ........28
Checking Drive Belt ...................................................28
Removal .....................................................................29Installation ..................................................................29
Changing Engine Oil..................................................29
Changing Engine Oil Filter ........................................30
Changing Engine Coolant..........................................31
Checking Cooling System .........................................32
Checking and Replacing Fuel Filter and Draining
Water .........................................................................33
Checking Fuel Lines ..................................................34
Cleaning and Replacing Air Cleaner Filter ................35
CHASSIS AND BODY MAINTENANCE.......................36
Checking Exhaust System.........................................36
Checking Clutch Operation........................................36
Checking Clutch Fluid Level and Leaks ....................36
Checking Clutch System ...........................................36
Checking M/T Oil .......................................................36
Changing M/T Oil.......................................................37
Checking Water Entry ................................................37
Checking Transfer Oil ................................................37
Changing Transfer Oil................................................38
Checking Propeller Shaft ...........................................38
Checking Differential Gear Oil ...................................38
Changing Differential Gear Oil ..................................39
Checking Front Wheel Bearing Grease ....................39
Repacking Front Wheel Bearing Grease ..................39
Checking Free-running Hub Grease .........................40
Checking Brake Fluid Level and Leaks.....................40
Checking Brake System ............................................40
Checking Brake Booster, Vacuum Hoses,
Connections and Check Valve ..................................40
Checking Disc Brake .................................................40
Checking Drum Brake ...............................................41
Checking Foot Brake Pedal Operation......................42
Checking Parking Brake ............................................42
Changing Brake Fluid ................................................43
Balancing Wheels ......................................................43
Tire Rotation ..............................................................43
Checking Steering Gear and Linkage .......................43
Checking Fluid Level and Leaks (Power steering) ...44

Shown below are Pre-delivery Inspection items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD Ð engine off
lRadiator coolant level and coolant hose connections for leaks
lBattery fluid level, specific gravity and conditions of battery terminals
lBrake and clutch reservoirs fluid level and fluid lines for leaks
lWindshield and rear window washer and headlamp cleaner reservoir fluid level
lDrive belts tension
lFuel filter for water or dust, and fuel lines and connections for leaks
lPower steering reservoir fluid level and hose connections for leaks
lEngine oil level and oil leaks
INSIDE AND OUTSIDE
lOperation of all instruments, gauges, lights, anti-theft system and accessories
lOperation of horn(s), wiper and washer
lSteering lock for operation
lAir conditioner for gas leaks
lFront and rear seats, and seat belts for operation
lAll moldings, trims and fittings for fit and alignment
lAll windows for operation and alignment
lHood, tailgate, door panels for fit and alignment
lLatches, keys and locks for operation
lWeatherstrips for adhesion and fit
lHeadlamp aiming
lTighten wheel nuts
lTire pressure (Inc. spare tire)
lCheck front wheels for toe-in
lInstall clock/room lamp fuse
lRemove wiper blade protectors (if necessary)
UNDER BODY
lManual transmission/transaxle and differential gear oil level
lBrake and fuel lines and oil/fluid reservoirs for leaks
lTighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
ROAD TEST
lClutch operation
lParking brake operation
lService brake operation
lSteering control and returnability
lEngine performance
lSqueaks and rattles
ENGINE OPERATING AND HOT
lAdjust idle mixture and speed (and ignition timing) (Petrol only)
FINAL INSPECTION
lInstall necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
lInspect for interior and exterior metal and paint damage
lCheck for spare tire, jack, tools and literature
lWash, clean interior and exterior
PRE-DELIVERY INSPECTION ITEMS
MA-3

General maintenance includes those items which should be checked during normal day-to-day operation of
the vehicle. They are essential if the vehicle is to continue functioning correctly. Owners can perform the
checks and inspections themselves, or they can be carried out by a NISSAN dealer.
Item Reference pages
OUTSIDE THE VEHICLE
The maintenance items listed here should be checked periodically, unless otherwise specified.
TiresCheck the pressure with a gauge weekly when at a service station, including the spare,
and adjust to the specified pressure if necessary. Check carefully for damage, cuts or excessive
wear.Ð
Windshield wiper bladesCheck for cracks or wear if not functioning correctly. Ð
Doors and engine hoodCheck that all doors, the engine hood, the trunk lid and back door
function correctly. Also ensure that all latches lock securely. Lubricate if necessary. Make sure
that the secondary latch prevents the hood from opening when the primary latch is released.
When driving in areas using road salt or other corrosive materials, check for lubrication more
often.MA-45
Tire rotationTires should be rotated every 5,000 km (3,000 miles). MA-43
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when per-
forming periodic maintenance, cleaning the vehicle etc.
LightsMake sure that the headlights, stop lights, tail lights, turn signal lights, and other lights
are all operating correctly and installed securely. Also check headlight aim.Ð
Warning lights and buzzers/chimesMake sure that all warning lights and buzzers/chimes are
functioning correctly.Ð
Steering wheelCheck that it has the specified play. Check for changes in the steering
operation, such as excessive free play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)Ð
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the belt webbing for
cuts, fraying, wear of damage.MA-46
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically e.g. each time you check the
engine oil or refuel.
Windshield washer fluidCheck that there is adequate fluid in the tank.
Engine coolant levelCheck the coolant level when the engine is cold. MA-22
Engine oil levelCheck the level after parking the vehicle (on level ground) and turning off the
engine.MA-21
Brake and clutch fluid levelMake sure that the brake fluid level is between the ªMAXº and
ªMINº lines on the reservoir.MA-36/MA-40
BatteryCheck the fluid level in each cell. It should be between the ªMAXº and ªMINº lines. Ð
GENERAL MAINTENANCE
MA-4