Page 1720 of 1767

IAlign spiral cable correctly when installing steering wheel.
a) Set the front wheels in the straight-ahead position.
b) Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left 2.5 revolutions
from the right end position. Align the two marks (
).
CAUTION:
The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
Also, with the steering linkage disconnected, the cable may
snap by turning the steering wheel beyond the limited number
of turns. (The spiral cable can be turned up to 2.5 turns from
the neutral position to both the right and left.)
IRemove steering wheel with Tool.
STEERING COLUMN
IWhen installing steering column, fingertighten upper support
bracket bolts and lower support bracket nuts; then tighten them
to the specified torque. Do not apply undue stress to steering
column.
IWhen attaching coupling joint, be sure tightening bolt faces
cutout portion.
IWhen inserting coupling joint onto steering gear axle, make
sure that it is positioned correctly.
CAUTION:
After installing steering column, turn steering wheel to make
sure it moves smoothly and that the number of turns from the
straight-ahead forward position to left and right locks are
equal. Be sure that the steering wheel is in a neutral position
when driving straight ahead.
Number of steering wheel turns from straight-ahead
position:
Right 1.93
Left 1.93
SRS266
SST777C
NST005
STEERING WHEEL AND STEERING COLUMN
Removal and Installation (Cont'd)
ST-9
Page 1721 of 1767
Disassembly and Assembly
L.H.D., R.H.D.
IWhen disassembling and assembling, unlock steering lock with
key.
IInstall snap ring on upper shaft with box wrench.
YST018
NST007
SST628A
STEERING WHEEL AND STEERING COLUMN
ST-10
Page 1722 of 1767

IAfter installing steering column, check tilt mechanism opera-
tion.
L
1:8-12mm(0.32 - 0.47 in)
L
2: 18 - 22 mm (0.71 - 0.87 in)
ISteering lock
a. Break self-shear type screws with a drill or other appropriate
tool.
b. Install self-shear type screws until self-shear type screw heads
are cut off.
IWhen disassembling and assembling, unlock steering lock with
key.
IEnsure that rounded surface of snap ring faces towards bear-
ing when snap ring is installed.
Inspection
IWhen steering wheel can not be rotated smoothly, check the
steering column for the following matters and replace damaged
parts:
a. Check column bearings for damage or unevenness. Lubricate
with recommended multi-purpose grease or replace steering
column as an assembly, if necessary.
b. Check jacket tube for deformation or breakage. Replace if nec-
essary.
IWhen the vehicle is involved in a light collision, check column
length ªLº. If it is not within specifications, replace steering col-
umn assembly ªL
1º.
Column length:
ªL
1º: 830.5 - 832.7 mm (32.697 - 32.783 in)
EST006
SST300A
SST301A
EST007
STEERING WHEEL AND STEERING COLUMN
Disassembly and Assembly (Cont'd)
ST-11
Page 1733 of 1767
General Specifications
Models All
Steering gear type ZF 8054
Turns of steering
wheel
(Lock to lock)3.86
Overall gear ratio 17.1 : 1
Steering column type Collapsible, adjustable height
Inspection and Adjustment
STEERING WHEEL AND COLUMN
Applied model AIR BAG
Steering wheel axial play mm (in) 0 (0)
Steering wheel play mm (in) 35 (1.38) or less
Steering column length ªLº mm (in)830.5 - 832.7
(32.697 - 32.783)
EST018
STEERING GEAR AND LINKAGE
Ball joint and swivel joint
Rotating torque ªBº N×m (kg-m, in-lb)0.5 - 5.0
(0.05 - 0.51,
4 - 44)
Axial end play ªCº mm (in) 0 - 0.2 (0 - 0.008)
Radial play ªDº mm (in) 0 (0)
Length ªLº mm (in) 287 (11.30)
SST583B
OIL PUMP
Unit: kPa (bar, kg/cm2, psi)
Engine ZD30DDTi TD27Ti
Make UNISIA
Max. pressure9,800 - 10,500
(98.0 - 105.0,
99.96 - 107.10,
1,421 - 1,523)8,800 - 9,200
(88 - 92,
89 - 93,
1,276 - 1,334)
SERVICE DATA AND SPECIFICATIONS (SDS)
ST-22