Page 382 of 2100

4B2±3
DRIVE LINE CONTROL SYSTEM (TOD)
TOD Control
The TOD position usually drives the rear wheels, and
transmits the torque to the front wheels with the help of
electronically controlled torque split mechanism
according to running conditions encountered. The driving
force is directly transmitted to the rear wheels. This force
is split by the transfer and delivered to the front wheels.
The magnitude of the torque transmitted to the front
wheels is controlled by changing the pressing force of the
multi plate disk clutch built in the transfer unit. The
pressing force of the clutch is controlled by changing the
duty ratio to the electromagnetic coil mounted to the rear
of the clutch. When the clutch is completely disengaged,
the rear wheels are driven. When the clutch is completely
engaged, a rigid four wheel drive mode is obtained. The
torque split status is controlled continuously between the
rear wheel and four wheel drive modes. This system
includes front and rear speed sensors, and receives
throttle position sensor and engine speed information
from the PCM, ABS control unit signal, brake switch
signal, and shift motor position information.
The control unit receives signals sent from these sensors
and changes the pressing force of the multi-plate disk
clutch to determine the torque distribution on the front and
rear wheels. Therefore, when the slip of the rear wheels is
increased against the current torque level in the normal
rear wheel drive mode, the control unit detects the slip
condition, determines the optimum torque based on the
feedback control logic, and increases the torque to the
front wheels.
The control unit uses the signal from the throttle position
sensor to predict the future vehicle condition and the
intention of the driver with respect to acceleration and
deceleration, and determines the initial torque distribution
using these data and the information from the speed
sensors.
In case of small circle turning in the parking lot, for
example, the control unit minimizes the clutch pressing
force to restrict a braking phenomenon. When the ABS
becomes active, the control unit optimizes the clutch
pressing force to ensure stable braking.
TOD Indicator Control
The TOD indicator on the instrument panel informs the
driver of the current working status of the transfer unit.
The information is the drive mode (2H, TOD, 4L,
transition). The indicator can display occasional errors
and corresponding error codes.
Abbreviations
ABS Anti-lock Brake System
ADC Axle Disconnect
(Shift on the fly system)
VB Battery Voltage
VIGN Ignition Voltage
Page 383 of 2100
DRIVE LINE CONTROL SYSTEM (TOD) 4B2±4
System Components
Parts Location
A04R200004
Legend
(1) Mechanical Lock Sleeve
(2) Drive Chain
(3) Clutch Pack
(4) Electromagnetic Clutch Solenoid
(5) Output Shaft
(6) Rear Output Coupling
(7) Rear Speed Sensor
(8) Drive Sprocket
(9) Spring
(10) Return Spring
(11) Lockup Shift Fork
(12) Front Speed Sensor
(13) High-Low Shift Motor
(14) Driven Sprocket(15) Shift Shaft
(16) Front Output Coupling
(17) Front Output Shaft
(18) Shift Cam
(19) Torsional Spring
(20) High-Low Shift Fork
(21) Shift Rod
(22) Input Shaft
(23) Reduction Hub
(24) High-Low Planetary Gear
(25) High Position
(26) Low Position
(27) Oil Pump
(28) Free Position
(29) Lock Position
Page 384 of 2100
4B2±5
DRIVE LINE CONTROL SYSTEM (TOD)
Front and Rear Speed Sensors
The sensors are built in the transfer case, and detect the
rotation of rotors directly coupled to the propeller shafts.
Thirty rectangular pulses are output per one rotation of
the propeller shaft.
261RW045
Electromagnetic Coil
Receives the duty signals from the TOD control unit and
controls the pressing force of the clutch pressure cam.
261RW044
Multi Plate Disk Clutch Pack
Transmits the torque determined by the clutch pressing
force to the front propeller shaft via the front drive chain.
262RW029
Mechanical Lock Sleeve
Couples the front and rear propeller shaft mechanically
when the transfer shaft is in the 4L position.
262RW028
Page 387 of 2100
DRIVE LINE CONTROL SYSTEM (TOD) 4B2±8
TOD ECU
This control unit is mounted to the clutch pedal position
via a special bracket.
826R200019
Legend
(1) Brake Pedal Bracket
Page 405 of 2100
DRIVE LINE CONTROL SYSTEM (TOD) 4B2±26
Checking Failed Pin
Connector Pin Assignment
TOD control unit pin assignment
D04RY00011
No.NAMECONTENTS
1N.C Not used
2ENG REVEngine Speed
3N.CNot used
4N.CNot used
5N.C Not used
6N.CNot used
7IND.ADisplay Front
8IND. CDisplay Rear
9N.C Not used
10N.C Not used
11EMCClutch Solenoid
12REFSpeed Reference
13COM (±)Speed GND
14VIGIgnition
15TPSTPS (PWM)
16TECH 2TECH±2
17N. CNot used
18N. CNot used
19IND. BDisplay Auto
20CHK TODCheck TOD
21N.CNot used
22PWR GNDPower Ground
23ADC (+)Axle Disconnect Output
24COM GNDShift Motor Position GND
25MTR POS3Shift Motot Position 3
Page 433 of 2100

DRIVE LINE CONTROL SYSTEM (TOD) 4B2±54
StepActionYe sNo
11. Clear the trouble code.
2. Start the engine
3. Set the TOD mode.
Is there DTC31 (P1721)?
Go to Step 2
Refer to ªTrouble
intermittently
observedº.
21. Turn off the starter switch.
2. Disconnect the ECU connector from ECU.
Is the continuity established between terminals (C±38)11 and
(C±38)22?
Go to Step 3Go to Step 5
31. Connect the ECU connector.
2. Start the engine.
3. Set the TOD mode.
Does the voltage between terminals 11 and 22 indicate at least
0.4V?
Go to Step 4Go to Step 6
4Is the battery voltage always observed between terminals 11 and
22?The harness is
short±circuited on
the battery.
Repair the circuit.
Go to
Step 8Go to Step 6
51. Disconnect the A±1 connector.
Is the continuity established between transfer connector
terminals (A±1)8 and (A±1)7?
The harness is
broken. Repair
the circuit.
Go to
Step 8
Replace the
transfer
electromagnetic
coil (solenoid
clutch).
Go to
Step 8
61. Turn off the starter switch.
2. Disconnect the ECU connector from ECU.
Is the resistance between the connector (C±38) terminal 11 and
22 1.0 ~ 5.0?The ECU has
failed. Replace
the ECU
Go to
Step 8Go to Step 7
7Is the resistance between the transfer connector (A±1) terminal 8
and 7 1.0 ~ 5.0?
The harness is
disconnection or
short to GND.
Repair the circuit.
Go to
Step 8
Replace the
transfer
electromagnetic
coil (solenoid
clutch).
Go to
Step 8
81. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
ªDiagnosis Flowº.
Return to Step 8
Page 486 of 2100

4B2±107
DRIVE LINE CONTROL SYSTEM (TOD)
StepActionYe sNo
1Is the trouble code 31(P1721) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 2
2Is any of the trouble codes 28(P1760), 32(P1761) and 33(P1762)
recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 3
3When the TOD switch is selected to the specified position, do the
TOD indicator lamps show the correct status?
Go to Step 4
Examine the
trouble based on
ªTrouble
Diagnosis
Depending on
The Status of
TOD Indicatorº.
4Select the TOD switch to the 4L position, fully turn the steering to
the left (or right) end, and start the creep run. Does the tight corner
braking occur?
Go to Step 5
Repair the
transfer
assembly.
Go to
Step 7
51. Select the TOD switch to the TOD position.
2. Turn on the starter switch.
Does the voltage between terminals 11 and 22 indicate at least 3V
while the throttle is completely open?
Go to Step 6
The ECU has
failed. Replace
the ECU.
Go to
Step 7
6Does the voltage between terminals 11 and 22 indicate at least
0.1V while the throttle is completely closed?The TOD clutch
is worn. Repair
the transfer
assembly.
Go to
Step 7
The ECU has
failed. Replace
the ECU.
Go to
Step 7
7Check that all the parts are mounted.
Is this step complete?
Verify the repair.Go to Step 7
Page 516 of 2100
4C±19 DRIVE SHAFT SYSTEM
Shift On The Fly System
Shift On The Fly System and Associated Parts
412RY00007
Legend
(1) Filler Plug
(2) Bolt
(3) Oil Seal
(4) Snap Ring(External)
(5) Inner Shaft Bearing
(6) Snap Ring(Internal)
(7) Inner Shaft(8) Needle Bearing
(9) Clutch Gear
(10) Sleeve
(11) Housing
(12) Front Axle Drive Shaft(LH side) with Bracket
(13) Bolt
(14) Actuator Assembly
(15) Bolt