6E±38
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Does not store a Freeze Frame
Stores Fail Record when test fails
Updates the Fail Record each time the diagnostic
test fails
Type D
Non-Emissions related
Not request illumination of any lamp
Stores a History DTC on the
first trip with a fail
Does not store a Freeze Frame
Stores Fail Record when test fails
Updates the Fail Record each time the diagnostic
test fails
IMPORTANT:Only four Fail Records can be stored.
Each Fail Record is for a different DTC. It is possible that
there will not be Fail Records for every DTC if multiple
DTCs are set.
Special Cases of Type B Diagnostic Tests
Unique to the misfire diagnostic, the Diagnostic Executive
has the capability of alerting the vehicle operator to
potentially damaging levels of misfire. If a misfire
condition exists that could potentially damage the
catalytic converter as a result of high misfire levels, the
Diagnostic Executive will command the MIL to ªflashº at a
rate of once per second during those the time that the
catalyst damaging misfire condition is present.
Fuel trim and misfire are special cases of
Type B
diagnostics. Each time a fuel trim or misfire malfunction is
detected, engine load, engine speed, and engine coolant
temperature are recorded.
When the ignition is turned off, the last reported set of
conditions remain stored. During subsequent ignition
cycles, the stored conditions are used as reference for
similar conditions. If a malfunction occurs during two
consecutive trips, the Diagnostic Executive treats the
failure as a normal
Type B diagnostic, and does not use
the stored conditions. However, if a malfunction occurs
on two non-consecutive trips, the stored conditions are
compared with the current conditions. The MIL will then
illuminate under the following conditions:
When the engine load conditions are within 10% of
the previous test that failed.
Engine speed is within 375 rpm, of the previous test
that failed.
Engine coolant temperature is in the same range as
the previous test that failed.Storing and Erasing Freeze Frame Data and Failure
Records
Government regulations require that engine operating
conditions be captured whenever the MIL is illuminated.
The data captured is called Freeze Frame data. The
Freeze Frame data is very similar to a single record of
operating conditions. Whenever the MIL is illuminated,
the corresponding record of operating conditions is
recorded to the Freeze Frame buffer.
Freeze Frame data can only be overwritten with data
associated with a misfire or fuel trim malfunction. Data
from these faults take precedence over data associated
with any other fault. The Freeze Frame data will not be
erased unless the associated history DTC is cleared.
Each time a diagnostic test reports a failure, the current
engine operating conditions are recorded in the
Failure
Records
buffer. A subsequent failure will update the
recorded operating conditions. The following operating
conditions for the diagnostic test which failed
typically
include the following parameters:
Air Fuel Ratio
Air Flow Rate
Fuel Trim
Engine Speed
Engine Load
Engine Coolant Temperature
Vehicle Speed
TP Angle
AP Angle
MAP/BARO
Injector Base Pulse Width
Loop Status
Intermittent Malfunction Indicator Lamp
In the case of an ªintermittentº fault, the MIL (ªCheck
Engineº lamp) may illuminate and then (after three trips)
go ªOFFº. However, the corresponding diagnostic trouble
code will be stored in memory. When unexpected
diagnostic trouble codes appear, check for an intermittent
malfunction.
A diagnostic trouble code may reset. Consult the
ªDiagnostic Aidsº associated with the diagnostic trouble
code. A physical inspection of the applicable sub-system
most often will resolve the problem.
Data Link Connector (DLC)
The provision for communication with the control module
is the Data Link Connector (DLC). It is located at the
lower left of the instrument panel behind a small square
cover. The DLC is used to connect to the Tech 2 Scan
Tool. Some common uses of the Tech 2 are listed below:
6E±57
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Primary System-Based Diagnostic
Primary System-Based Diagnostic
There are primary system-based diagnostics which
evaluate system operation and its effect on vehicle
emissions. The primary system-based diagnostics are
listed below with a brief description of the diagnostic
function:
Oxygen Sensor Diagnosis
The fuel control heated oxygen sensors (Bank 1 HO2S 1
and Bank 2 HO2S 1) are diagnosed for the following
conditions:
Heater performance (time to activity on cold start)
Slow response
Response time (time to switch R/L or L/R)
Inactive signal (output steady at bias voltage ±
approx. 450 mV)
Signal fixed high
Signal fixed low
The catalyst monitor heated oxygen sensors (Bank 1
HO2S 2 and Bank 2 HO2S 2) are diagnosed for the
following conditions:
Heater performance (time to activity on cold start).
Signal fixed low during steady state conditions or
power enrichment (hard acceleration when a rich
mixture should be indicated).
Signal fixed high during steady state conditions or
deceleration mode (deceleration when a lean mixture
should be indicated).
Inactive sensor (output steady at approx. 438 mV).
If the oxygen sensor pigtail wiring, connector or terminal
are damaged, the entire oxygen sensor assembly must
be replaced. DO NOT attempt to repair the wiring,
connector or terminals. In order for the sensor to function
properly, it must have clean reference air provided to it.
This clean air reference is obtained by way of the oxygen
sensor wire(s). Any attempt to repair the wires, connector
or terminals could result in the obstruction of the
reference air and degrade oxygen sensor performance.
Refer to
On-Vehicle Service, Heated Oxygen Sensors in
this section.
Fuel Control Heated Oxygen Sensor
The main function of the fuel control heated oxygen
sensors is to provide the control module with exhaust
stream oxygen content information to allow proper fueling
and maintain emissions within mandated levels. After it
reaches operating temperature, the sensor will generate
a voltage, inversely proportional to the amount of oxygen
present in the exhaust gases. The control module uses
the signal voltage from the fuel control heated oxygen
sensors while in closed loop to adjust fuel injector pulse
width. While in closed loop, the PCM can adjust fuel
delivery to maintain an air/fuel ratio which allows the best
combination of emission control and driveability. The fuel
control heated oxygen sensors are also used to
determine catalyst efficiency.
HO2S Heater
Heated oxygen sensors are used to minimize the amount
of time required for closed loop fuel control to begin
operation and to allow accurate catalyst monitoring. The
oxygen sensor heater greatly decreases the amount of
time required for fuel control sensors (Bank 1 HO2S 1 and
Bank2 HO2S 1) to become active. Oxygen sensor
heaters are required by catalyst monitor and sensor
(Bank 1 HO2S 2 and Bank 2 HO2S 2) to maintain a
sufficiently high temperature which allows accurate
exhaust oxygen content readings further away from the
engine.
Catalyst Monitor Heated Oxygen Sensors
and Diagnostic Operation
TS24067
To control emissions of hydrocarbons (HC), carbon
monoxide (CO), and oxides of nitrogen (NOx), a
three-way catalytic converter is used. The catalyst within
the converter promotes a chemical reaction which
oxidizes the HC and CO present in the exhaust gas,
converting them into harmless water vapor and carbon
dioxide. The catalyst also reduces NOx, converting it to
nitrogen. The PCM has the ability to monitor this process
using the pre-catalyst and post-catalyst heated oxygen
sensors. The pre-catalyst sensor produces an output
signal which indicates the amount of oxygen present in
the exhaust gas entering the three-way catalytic
converter. The post-catalyst sensor produces an output
signal which indicates the oxygen storage capacity of the
catalyst; this in turn indicates the catalyst's ability to
convert exhaust gases efficiently. If the catalyst is
operating efficiently, the pre-catalyst signal will be far
more active than that produced by the post-catalyst
sensor.
In addition to catalyst monitoring, the heated oxygen
sensors have a limited role in controlling fuel delivery. If
the sensor signal indicates a high or low oxygen content
for an extended period of time while in closed loop, the
PCM will adjust the fuel delivery slightly to compensate.
6E±68
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Electronic Ignition System Diagnosis
If the engine cranks but will not run or immediately stalls,
the Engine Cranks But Will Not Start chart must be used
to determine if the failure is in the ignition system or the
fuel system. If DTC P0300 through P0306, P0341, or
P0336 is set, the appropriate diagnostic trouble code
chart must be used for diagnosis.
If a misfire is being experienced with no DTC set, refer to
the
Symptoms section for diagnosis.
EVAP Canister Purge Solenoid and
EVAP Vent Solenoid Valve
A continuous purge condition with no purge commanded
by the PCM will set a DTC P1441. Refer to the DTC charts
for further information.
Visual Check of The Evaporative
Emission Canister
If the canister is cracked or damaged, replace the
canister.
If fuel is leaking from the canister, replace the canister
and check hoses and hose routing.
Fuel Metering System Check
Some failures of the fuel metering system will result in an
ªEngine Cranks But Will Not Runº symptom. If this
condition exists, refer to the
Cranks But Will Not Run
chart. This chart will determine if the problem is caused
by the ignition system, the PCM, or the fuel pump
electrical circuit.
Refer to
Fuel System Electrical Test for the fuel system
wiring schematic.
If there is a fuel delivery problem, refer to
Fuel System
Diagnosis
, which diagnoses the fuel injectors, the fuel
pressure regulator, and the fuel pump. If a malfunction
occurs in the fuel metering system, it usually results in
either a rich HO2S signal or a lean HO2S signal. This
condition is indicated by the HO2S voltage, which causes
the PCM to change the fuel calculation (fuel injector pulse
width) based on the HO2S reading. Changes made to the
fuel calculation will be indicated by a change in the long
term fuel trim values which can be monitored with a
Tech 2. Ideal long term fuel trim values are around 0%;
for a lean HO2S signal, the PCM will add fuel, resulting in
a fuel trim value above 0%. Some variations in fuel trim
values are normal because all engines are not exactly the
same. If the evaporative emission canister purge is ªONº,
the fuel trim may be as low as ±38%. If the fuel trim values
are greater than +23%, refer to
DTC P0131, DTC P0151,
DTC P0171, and DTC 1171
for items which can cause a
lean HO2S signal.
Fuel System Pressure Test
A fuel system pressure test is part of several of the
diagnostic charts and symptom checks. To perform this
test, refer to
Fuel Systems Diagnosis.
Fuel Injector Coil Test Procedure and
Fuel Injector Balance Test Procedure
T32003
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart:
2. Relieve the fuel pressure by connecting the J
34730-1 Fuel Pressure Gauge to the fuel pressure
connection on the fuel rail.
CAUTION: In order to reduce the risk of fire and
personal injury, wrap a shop towel around the fuel
pressure connection. The towel will absorb any fuel
leakage that occurs during the connection of the fuel
pressure gauge. Place the towel in an approved
container when the connection of the fuel pressure
gauge is complete.
Place the fuel pressure gauge bleed hose in an
approved gasoline container.
With the ignition switch ªOFFº, open the valve on the
fuel pressure gauge.
3. Record the lowest voltage displayed by the DVM
after the first second of the test. (During the first
second, voltage displayed by the DVM may be
inaccurate due to the initial current surge.)
Injector Specifications:
Resistance (Ohms)
Voltage Specification at
10C-35C (50F-95F)
11.8 ± 12.65.7 ± 6.6
The voltage displayed by the DVM should be within
the specified range.
The voltage displayed by the DVM may increase
throughout the test as the fuel injector windings
warm and the resistance of the fuel injector windings
changes.
6E±77
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
HO2S BANK2, SEN. 1 ÐTech 2 Range 0-1132 mVÐ
Represents the fuel control exhaust oxygen sensor
output voltage. Should fluctuate constantly within a range
between 10mV (lean exhaust) and 1000 mV (rich
exhaust) while operating in closed loop.
HO2S BANK 2, SEN. 2ÐTech 2 Range 0-1000 mVÐ
Monitors the exhaust oxygen sensor output voltage. The
PCM monitors the operating efficiency of catalytic
converter by comparing the output voltages of sensor 1
and sensor 2 in this bank. If the catalytic converter is
operating efficiently, the output voltage of sensor 1 will
have a greater fluctuation than that of sensor 2. If the
PCM detects an abnormal level of voltage fluctuation
from sensor 2, a DTC P0430 will be set, indicating that the
catalytic converter for this bank is no longer operating
efficiently.
HO2S BANK 1, SEN. 1ÐTech 2 Displays NOT
READY or READYÐ
Indicates the status of the exhaust oxygen sensor. The
Tech 2 will indicate that the exhaust oxygen sensor is
ready when the PCM detects a fluctuating HO2S voltage
sufficient to allow closed loop operation. This will not
occur unless the exhaust oxygen sensor is warmed up.
HO2S BANK 2, SEN. 1 Ð Tech 2 Displays NOT
READY or READY Ð
Indicates the status of the exhaust oxygen sensor. The
Tech 2 will indicate that the exhaust oxygen sensor is
ready when the PCM detects a fluctuating HO2S voltage
sufficient to allow closed loop operation. This will not
occur unless the exhaust oxygen sensor is warmed up.
HO2S WARM UP TIME BANK 1, SEN. 1/BANK 1,
SEN 2/BANK 2 SEN. 1/BANK 2 SEN. 2 Ð Tech 2
Range 00:00:00-99:99:99 HRS:MIN:SEC Ð
Indicates warm-up time for each HO2S. The HO2S
warm-up time is used for the HO2S heater test. The PCM
will run the heater test only after a cold start (determined
by engine coolant and intake air temperature at the time
of start-up) and only once during an ignition cycle. When
the engine is started the PCM will monitor the HO2S
voltage. When the HO2S voltage indicates a sufficiently
active sensor, the PCM looks at how much time has
elapsed since start-up. If the PCM determines that tool
much time was required for the HO2S to become active,
a DTC will set. If the engine was warm when started,
HO2S warm-up will the display ª00:00:00º.
IAT (INTAKE AIR TEMPERATURE) Ð Tech 2 Range
±40C to 151C (±40F to 304F) Ð
The PCM converts the resistance of the intake air
temperature sensor to degrees. Intake air temperature
(IAT) is used by the PCM to adjust fuel delivery and spark
timing according to incoming air density.
IGNITION 1 Ð Tech 2 Range 0-25.5 Volts Ð
This represents the system voltage measured by the
PCM at its ignition feed.INJ. PULSE BANK 1/INJ. PULSE BANK 2 Ð Tech 2
Range 0-1000 msec. Ð
Indicates the amount of time the PCM is commanding
each injector ªONº during each engine cycle. A longer
injector pulse width will cause more fuel to be delivered.
Injector pulse width should increase with increased
engine load.
LONG TERM FUEL TRIM BANK 1/BANK 2 Ð
The long term fuel trim is derived from the short term fuel
trim values and represents a long term correction of fuel
delivery for the bank in question. A value of 0% indicates
that fuel delivery requires no compensation to maintain
the PCM commanded air/fuel ratio. A negative value
significantly below 0% indicates that the fuel system is
rich and fuel delivery is being reduced (decreased injector
pulse width). A positive value significantly greater than
0% indicates that a lean condition exists and the PCM is
compensating by adding fuel (increased injector pulse
width). Because long term fuel trim tends to follow short
term fuel trim, a value in the negative range due to
canister purge at idle should not be considered unusual.
Fuel trim values at maximum authority may indicate an
excessively rich or lean system.
Fuel System STATUS Ð Tech 2 Displays OPEN or
CLOSED Ð
ªCLOSEDº indicates that the PCM is controlling fuel
delivery according to oxygen sensor voltage. In ªOPENº
the PCM ignores the oxygen sensor voltage and bases
the amount of fuel to be delivered on TP sensor, engine
coolant, and MAF sensor inputs only.
MAF Ð Tech 2 Range 0.0-512 gm/s Ð
MAF (mass air flow) is the MAF input frequency
converted to grams of air per second. This indicates the
amount of air entering the engine.
MAP
Ð Tech 2 Range 10-105 kPa (0.00-4.97 Volts) Ð
The manifold absolute pressure (MAP) sensor measures
the change in the intake manifold pressure from engine
load, EGR flow, and speed changes. As intake manifold
pressure increases, intake vacuum decreases, resulting
in a higher MAP sensor voltage and kPa reading. The
MAP sensor signal is used to monitor intake manifold
pressure changes during the EGR flow test, to update the
BARO reading, and as an enabling factor for several of
the diagnostics.
MIL Ð Tech 2 Displays ON or OFF Ð
Indicates the PCM commanded state of the malfunction
indicator lamp.
MISFIRE CUR. CYL. #1 /#2 /#3 /#4 / #5 / #6 Ð Tech 2
Range 0-255 Counts Ð
The misfire current counters increase at a rate according
to the number of the possible misfires being detected on
each cylinder. The counters may normally display some
activity, but the activity should be nearly equal for all the
cylinders.
6E±78
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
MISFIRE CUR. CYL. #1 /#2 /#3 /#4 / #5 / #6 Ð Tech 2
Range 0-65535 Counts Ð
The misfire history counters display the relative level of
misfire that has been detected on each cylinder. The
misfire history counters will not update or show any
activity until a misfire DTC (P0300) has become active.
MISFIRE FAILURES SINCE FIRST FAIL Ð Tech 2
Range 0-65535 Counts Ð
Indicates the number of 200 crankshaft revolution sample
periods during which the level of misfire was sufficiently
high to report a fail.
MISFIRE PASSES SINCE FIRST FAIL Ð Tech 2
Range 0-65535 Counts Ð
Indicates the number of 200 crankshaft revolution sample
periods during which the level of misfire was sufficiently
low to report a pass.
POWER ENRICHMENT Ð Tech 2 Displays ACTIVE
or INACTIVE Ð
ªACTIVEº displayed indicates that the PCM has detected
conditions appropriate to operate in power enrichment
mode. The PCM will command power enrichment mode
when a large increase in throttle position and load is
detected. While in power enrichment mode, the PCM will
increase the amount of fuel delivered by entering open
loop and increasing the injector pulse width. This is done
to prevent a possible sag or hesitation from occurring
during acceleration.
SPARK Ð Tech 2 Range ±64 to 64 Ð
Displays the amount of spark advance being commanded
by the PCM on the IC circuit.
START-UP ECT Ð Tech 2 Range ±40C to 151C
(±40F to 304F) Ð
Indicates the engine coolant temperature at the time that
the vehicle was started. Used by the HO2S diagnostic to
determine if the last start-up was a cold start.
START-UP IAT Ð Tech 2 Range ±40C to 151C
(±40F to 304F) Ð
Indicates the intake air temperature at the time that the
vehicle was started. Used by the HO2S diagnostic to
determine if the last start-up was a cold start.
TOTAL MISFIRE CURRENT COUNT Ð Tech 2
Range 0-255 Ð
Indicates the total number of cylinder firing events that
were detected as being misfires during the last 200
crankshaft revolution sample period.
TP Ð Tech 2 Range 0%-100% Ð
TP (throttle position) angle is computed by the PCM from
the TP sensor voltage. TP angle should display ª3-5%º
at idle and ª100%º at wide open throttle.
CATALYST PROTECTION MODE Ð Tech 2 Displays
YES or NO Ð
ªYESº displayed indicates that the PCM has detected
conditions appropriate to operate in TWC protection
mode. The PCM will decrease the air/fuel ratio to a value
that depends on mass air flow (higher mass air flow =
lower air/fuel ratio).UPSHIFT LAMP (MANUAL TRANSMISSION)
VEHICLE SPEED Ð Tech 2 Range 0-255 km/h
(0-155 mph) Ð
The vehicle speed sensor signal is converted into km/h
and mph for display.
WEAK CYLINDER Ð Tech 2 Displays Cylinder
Number Ð
This indicates that the PCM has detected crankshaft
speed variations that indicate 2% or more cylinder firing
events are misfires.
Typical Scan Data Values
Use the Typical Scan Data Values Table only after the
On-Board Diagnostic System Check has been
completed, no DTC(s) were noted, and you have
determined that the on-board diagnostics are functioning
properly. Tech 2 values from a properly-running engine
may be used for comparison with the engine you are
diagnosing. The typical scan data values represent
values that would be seen on a normally-running engine.
NOTE: A Tech 2 that displays faulty data should not be
used, and the problem should be reported to the Tech 2
manufacturer. Use of a faulty Tech 2 can result in
misdiagnosis and unnecessary replacement of parts.
Only the parameters listed below are referred to in this
service manual for use in diagnosis. For further
information on using the Tech 2 to diagnose the PCM and
related sensors, refer to the applicable reference section
listed below. If all values are within the typical range
described below, refer to the
Symptoms section for
diagnosis.
Test Conditions
Engine running, lower radiator hose hot, transmission in
park or neutral, closed loop, accessories off, brake not
applied and air conditioning off.
6E±116
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Circuit Description
When the ignition switch is turned ªONº, the powertrain
control module (PCM) will turn ªONº the in-tank fuel
pump. The in-tank fuel pump will remain ªONº as long as
the engine is cranking or running and the PCM is receiving
58X crankshaft position pulses. If there are no 58X
crankshaft position pulses, the PCM will turn the in-tank
fuel pump ªOFFº 2 seconds after the ignition switch is
turned ªONº or 2 seconds after the engine stops running.
The in-tank fuel pump is an electric pump within an
integral reservoir. The in-tank fuel pump supplies fuel
through an in-line fuel filter to the fuel rail assembly. The
fuel pump is designed to provide fuel at a pressure above
the pressure needed by the fuel injectors. A fuel pressure
regulator, attached to the fuel rail, keeps the fuel available
to the fuel injectors at a regulated pressure. Unused fuel
is returned to the fuel tank by a separate fuel return line.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Connect the fuel pressure gauge to the fuel feed line
as shown in the fuel system illustration. Wrap a
shop towel around the fuel pressure connection in
order to absorb any fuel leakage that may occur
when installing the fuel pressure gauge. With the
ignition switch ªONº and the fuel pump running, the
fuel pressure indicated by the fuel pressure gauge
should be 333-376 kPa (48-55 psi). This pressure
is controlled by the amount of pressure the spring
inside the fuel pressure regulator can provide.
3. A fuel system that cannot maintain a constant fuel
pressure has a leak in one or more of the following
areas:
The fuel pump check valve.
The fuel pump flex line.
The valve or valve seat within the fuel pressure
regulator.
The fuel injector(s).
4. Fuel pressure that drops off during acceleration,
cruise, or hard cornering may case a lean condition.
A lean condition can cause a loss of power, surging,
or misfire. A lean condition can be diagnosed using
a Tech 2. If an extremely lean condition occurs, the
oxygen sensor(s) will stop toggling. The oxygen
sensor output voltage(s) will drop below 500 mV.
Also, the fuel injector pulse width will increase.
IMPORTANT:Make sure the fuel system is not
operating in the ªFuel Cut-Off Modeº.
When the engine is at idle, the manifold pressure is
low (high vacuum). This low pressure (high vacuum)
is applied to the fuel pressure regulator diaphragm.
The low pressure (high vacuum) will offset the
pressure being applied to the fuel pressure regulator
diaphragm by the spring inside the fuel pressure
regulator. When this happens, the result is lower fuel
pressure. The fuel pressure at idle will vary slightly as
the barometric pressure changes, but the fuel
pressure at idle should always be less than the fuel
pressure noted in step 2 with the engine ªOFFº.16.Check the spark plug associated with a particular
fuel injector for fouling or saturation in order to
determine if that particular fuel injector is leaking. If
checking the spark plug associated with a particular
fuel injector for fouling or saturation does not
determine that a particular fuel injector is leaking,
use the following procedure:
Remove the fuel rail, but leave the fuel lines and
injectors connected to the fuel rail. Refer to
Fuel Rail
Assembly
in On-Vehicle Service.
Lift the fuel rail just enough to leave the fuel injector
nozzles in the fuel injector ports.
CAUTION: In order to reduce the risk of fire and
personal injury that may result from fuel spraying on
the engine, verify that the fuel rail is positioned over
the fuel injector ports and verify that the fuel injector
retaining clips are intact.
Pressurize the fuel system by connecting a 10 amp
fused jumper between B+ and the fuel pump relay
connector.
Visually and physically inspect the fuel injector
nozzles for leaks.
17.A rich condition may result from the fuel pressure
being above 376 kPa (55 psi). A rich condition may
cause a DTC P0132 or a DTC P0172 to set.
Driveability conditions associated with rich
conditions can include hard starting (followed by
black smoke) and a strong sulfur smell in the
exhaust.
20.This test determines if the high fuel pressure is due
to a restricted fuel return line or if the high fuel
pressure is due to a faulty fuel pressure regulator.
21.A lean condition may result from fuel pressure
below 333 kPa (48 psi). A lean condition may
cause a DTC P0131 or a DTC P0171 to set.
Driveability conditions associated with lean
conditions can include hard starting (when the
engine is cold ), hesitation, poor driveability, lack of
power, surging , and misfiring.
22.Restricting the fuel return line causes the fuel
pressure to rise above the regulated fuel pressure.
Command the fuel pump ªONº with the Tech 2. The
fuel pressure should rise above 376 kPa (55 psi) as
the fuel return line becomes partially closed.
NOTE: Do not allow the fuel pressure to exceed 414 kPa
(60 psi). Fuel pressure in excess of 414 kPa (60 psi) may
damage the fuel pressure regulator.
CAUTION: To reduce the risk of fire and personal
injury:
It is necessary to relieve fuel system pressure
before connecting a fuel pressure gauge. Refer to
Fuel Pressure Relief Procedure, below.
A small amount of fuel may be released when
disconnecting the fuel lines. Cover fuel line
fittings with a shop towel before disconnecting, to
catch any fuel that may leak out. Place the towel in
an approved container when the procedure is
completed.
6E±124
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Evaporative (EVAP) Emissions Canister Purge Valve Check
060RY00398
Circuit Description
Canister purge is controlled by a solenoid valve that
allows manifold vacuum to purge the canister. The
powertrain control module (PCM) supplies a ground to
energize the solenoid valve (purge ªONº). The EVAP
purge solenoid control is turned ªONº and ªOFFº several
times a second. The duty cycle (pulse width or ªONº time)
is determined by engine operating conditions including
load, throttle position, coolant temperature and ambient
temperature. The duty cycle is calculated by the PCM
and the purge solenoid is enabled when the appropriate
conditions have been met:
The engine run time after start is more than 60
seconds.
The engine coolant temperature is above 30C
(86F).
The fuel control system is operating in the closed-loop
mode.
Diagnostic Aids
Make a visual check of vacuum hoses.
Check the throttle body for cracks.
Check the malfunction indicator lamp for a possible
mechanical problem.
Test Description
The number(s) below refer to the step number(s) on the
Diagnostic Chart.
1. Check to see if the solenoid is open or closed. The
solenoid is normally de-energized in this step, so it
should be closed.
2. This step checks to determine if the solenoid was
open due to an electrical circuit problem or a
defective solenoid.
3. This should normally energize the solenoid, opening
the valve and allowing the vacuum to drop (purge
ªONº).
6E±166
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0131 HO2S Circuit Low Voltage Bank 1 Sensor 1
060R200054
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm digital voltmeter, this may
display as low as 350 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when exhaust
is lean. The PCM constantly monitors the HO2S signal
during ªclosed loopº operation and compensates for a rich
or lean condition by decreasing or increasing injector
pulse width as necessary. If the Bank 1 HO2S 1 voltage
remains excessively low for an extended period of time,
DTC P0131 will be set.
Conditions for Setting the DTC
No related DTCs.
Vehicle is operating in ªclosed loopº.
Engine coolant temperature is above 60C (140F).
ªClosed loopº commanded air/fuel ratio is between
14.5 and 14.8.
Bank 1 HO2S 1 signal voltage remains below 22 mV
during normal ªclosed loopº operation for a total of 77
seconds over a 90-second period of time.
Action Taken When the DTC Sets
The PCM will ON the MIL after second trip with
detected fault.The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
ªOpen loopº fuel control will be in effect.
Conditions for Clearing the MIL/DTC
The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.
A history DTC P0131 will clear after 40 consecutive
warm-up cycles have occurred without a fault.
DTC P0131 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Heated oxygen sensor wiring ± The sensor pigtail may
be routed incorrectly and contacting the exhaust
system.
Poor PCM to engine block grounds.
Fuel pressure ± The system will go lean if pressure is
too low. The PCM can compensate for some
decrease. However, If fuel pressure is too low, a DTC
P0131 may be set. Refer to
Fuel System Diagnosis.
Lean injector(s) ± Perform ªInjector Balance Testº.
Vacuum leaks ± Check for disconnected or damaged
vacuum hoses and for vacuum leaks at the intake
manifold, throttle body, EGR system, and PCV system.