2002 ISUZU AXIOM Service Repair Manual

EXTERIOR/INTERIOR TRIM8J±23
Main Data and Specifications
Torque Specifications
ApplicationN´mlb ftlb in
Front & Rear Seat Belt Anchor Bolts3929Ð

SEAT BELT SYSTEM9A±1
AXIOM
RESTRAINTS
SEAT BELT SYSTEM
CONTENTS
Service Precaution 9A±1. . . . . . . . . . . . . . . . . . . . . .
Front Seat Belt 9A±2. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat Belt and Associated Parts 9A±2. . . .
Removal 9A±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 9A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Belt 9A±5. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Belt and Associated Parts 9A±5. . . . .
Removal 9A±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 9A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat Buckle Assembly 9A±7. . . . . . . . . . . . . .
Removal 9A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Center Seat Belt / Buckle Assembly 9A±8. . . Rear Center Seat Belt / Buckle Assembly
and Associated Parts 9A±8. . . . . . . . . . . . . . . . . .
Removal 9A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child Seat Tether Anchorage Bracket
(Child Restraint) 9A±9. . . . . . . . . . . . . . . . . . . . . . . .
Child Seat Tether Anchorage Bracket and
Associated Parts 9A±9. . . . . . . . . . . . . . . . . . . . . .
Removal 9A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child Seat Lower Anchorage Striker 9A±10. . . . . . .
Child Seat Lower Anchorage Striker and
Associated Parts 9A±10. . . . . . . . . . . . . . . . . . . . . .
Removal 9A±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 9A±12. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

9A±2SEAT BELT SYSTEM
Front Seat Belt
Front Seat Belt and Associated Parts
760R200015
Legend
(1) Door Seal Finisher (Front & Rear)
(2) Adjustable Shoulder Anchor Assembly
(3) Upper Center Pillar Trim Cover
(4) Seat Belt Upper Anchor Bolt
(5) Shoulder Anchor Cap
(6) Front Seat Belt Assembly(7) Anchor Cover
(8) Seat Belt Lower Anchor Bolt
(9) Lower Center Pillar Trim Cover
(10) Retractor
(11) Webbing Guide
(12) Rear Sill Plate
(13) Front Sill Plate
Removal
1. Disconnect the battery ground cable.
2. Remove the sill plate (Front & Rear).
3. Remove the anchor cover and seat belt lower anchor
bolt.
4. Remove the lower center pillar trim cover.
5. Remove the door seal finisher (Front & Rear).
6. Remove the seat belt upper anchor bolt (3).

Remove the shoulder anchor cap (2).

SEAT BELT SYSTEM9A±3
7. Remove the upper center pillar trim cover.

Remove screw cover (1) and screw.

Pry the trim cover with the clip from the body panel.
760R200006
8. Remove the retractor fixing bolt and screw.
9. Remove the seat belt assembly.

Pull out the webbing guide.
10. Remove the adjustable shoulder anchor assembly.

Remove the two fixing bolts.
Inspection
If any of the following abnormalities is found, replace on
an assembly basis.

Deformed and malfunctioning adjustable shoulder
anchor (1).

Uneven movement of upper/lower anchors (2) in the
circumferential direction.

Damaged and/or deformed through ring (3).

Damaged and/or deformed tongue (4).

Damaged and/or frayed webbing (5).

Deformed retractor bracket (6).

Seat belt does not retract (7).

Resistance or abnormal sound when seat belt is
pulled out or retracted (7).

Retractor (7) abnormality.
760R200019
Inspection of retractor
1. ELR (Emergency Locking Retractor) lock inclining
angle check.

The seat belt should not lock when pulled gently at a
15 degree angle. Also, the seat belt should lock
when pulled at a 45 degree angle or higher.
2. ELR lock check.

The seat belt should not lock when pulled slowly,
however, the seat belt should lock when pulled
quickly.
3. ALR (Automatic Locking Retractor)/ELR check
(Except for driver's seat).

Make sure the seat belt is locked when pulled out
fully.

Make sure the seat belt can be pulled out and
retracts after when rewound fully.
CAUTION: Do not disassemble the retractor.

9A±4SEAT BELT SYSTEM
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
CAUTION: W h e n r e placing the front seat belt,
always replace the seat belt with the same parts/part
number.
1. Tighten the adjustable shoulder anchor assembly
fixing bolts to the specified torque.
Torque: 39 N´m (29 lb ft)
2. Tighten the seat belt anchor bolts (Upper & Lower)
and the retractor fixing bolts to the specified torque.
Torque: 39 N´m (29 lb ft)

SEAT BELT SYSTEM9A±5
Rear Seat Belt
Rear Seat Belt and Associated Parts
760R200017
Legend
(1) Adjustable Shoulder Anchor Assembly
(2) Upper Quarter Pillar Trim Cover
(3) Seat Belt Upper Anchor Bolt
(4) Shoulder Anchor Cap
(5) Rear Seat Belt Assembly
(6) Tailgate Weather Strip(7) Rear End Floor Trim Cover
(8) Lower Quarter Trim Cover
(9) Anchor Cover
(10) Seat Belt Lower Anchor Bolt
(11) Rear Sill Plate
(12) Retractor
(13) Rear Door Seal Finisher
Removal
1. Disconnect the battery ground cable.
2. Remove the tailgate weather strip.
3. Remove the rear end floor trim cover.
4. Remove the rear sill plate.
5. Remove the anchor cover and the lower anchor bolt.
6. Remove the lower quarter trim cover.

Refer to Interior Trim Panel in Exterior/Interior Trim
section.
7. Remove the seat belt upper anchor bolt (3).

Remove the shoulder anchor cap (4).

9A±6SEAT BELT SYSTEM
8. Remove the upper quarter pillar trim cover (1).

Remove the screw cover and screw.

Pry the trim cover with the clip positions (2) from the
body panel.
760R200011
9. Remove the retractor.

Remove the screw and bolt.
10. Remove the rear seat belt assembly.
11. Remove the adjustable shoulder anchor assembly.

Remove the two fixing bolts.
Inspection
If any of the following abnormalities is found, replace on
an assembly basis.

Deformed and malfunctioning adjustable shoulder
anchor (1).

Uneven movement of upper/lower anchors (2) in the
circumferential direction.

Damaged and/or deformed through ring (3).

Damaged and/or deformed tongue (4).

Damaged and/or frayed webbing (5).

Deformed retractor bracket (6).

Seat belt does not retract (7).

Resistance or abnormal sound when seat belt is
pulled out or retracted (7).

Retractor (7) abnormality.
760R200019
Inspection of retractor
1. ELR (Emergency Locking Retractor) lock inclining
angle check.

The seat belt should not lock when pulled gently at a
15 degree angle. Also, the seat belt should lock
when pulled at a 45 degree angle or higher.
2. ELR lock check.

The seat belt should not lock when pulled slowly,
however, the seat belt should lock when pulled
quickly.
3. ALR (Automatic Locking Retractor)/ELR check
(Except for driver's seat).

Make sure the seat belt is locked when pulled out
fully.

Make sure the seat belt can be pulled out and
retracts after when rewound fully.
CAUTION: Do not disassemble the retractor.
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the adjustable shoulder anchor assembly
fixing bolts to the specified torque.
Torque: 39 N´m (29 lb ft)
2. Tighten the seat belt anchor bolts (Upper & Lower)
and the retractor fixing bolts to the specified torque.
Torque: 39 N´m (29 lb ft)

SEAT BELT SYSTEM9A±7
Front Seat Buckle Assembly
Removal
1. Disconnect the battery ground cable.
2. Disconnect the seat belt warning connector (driver's
side) and remove a clip.
3. Remove the front seat buckle assembly (1).
760R200009
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the buckle anchor bolt to the specified torque.
Torque: 29 N´m (22 lb ft)