2002 CHEVROLET AVEO battery

Fig. 65: TCM Electrical Connector
Courtesy of GENERAL MOTORS CORP.
3. Connect the TCM electrical connector.
4. Connect the negative battery cable.
TRANSMISSION COOLER PIPES AND HOSES REPLACEMENT (INLET)
Removal Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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J 28467-B (DW 110-060) Engine Support Fixture
DW 260-120 (DW 260-012) Transaxle Support Fixture. See Special Tools.
Removal Procedure
Fig. 74: Fluid Cooler Inlet/Outlet Hoses & Transaxle
Courtesy of GENERAL MOTORS CORP.
1. Remove the battery and battery tray.
2. Drain the transaxle fluid. Refer to Draining Transmission Fluid
.
3. Remove the left and right drive axle assemblies. Refer to Inner Shaft and/or Housing Replacement
-
Front Drive Axle
.
4. Disconnect the fluid cooler inlet and outlet hoses from the transaxle.
CAUTION: Refer to Battery Disconnect Caution .

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:20 PMPage 86 © 2005 Mitchell Repair Information Company, LLC.

Fig. 92: Fluid Cooler Inlet/Outlet Hoses & Transaxle
Courtesy of GENERAL MOTORS CORP.
15. Connect the fluid cooler inlet and outlet hose into the transaxle.
16. Install the left and right drive axle assemblies. Refer to Inner Shaft and/or Housing Replacement
-
Front Drive Axle
.
17. Install the battery and battery tray.
18. Fill the transaxle with fluid. Refer to Draining Transmission Fluid
.
19. Measure the fluid level. Refer to Transmission Fluid Level Inspection
.
DRIVE PLATE DEFLECTION INSPECTION

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Fig. 108: Shift Control Lever In Park Position, Trim Panel & Floor Console
Courtesy of GENERAL MOTORS CORP.
1. Disconnect the negative battery cable.
2. Remove the trim panel from the floor console. Refer to Console Replacement
- Front Floor in
Instrument Panel, Gages, and Console.
3. Place the shift control lever in the park (P) position.
CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.

2006 Chevrolet Aveo
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Fig. 111: Shift Control Cable & Control Cable Adjusting Nut
Courtesy of GENERAL MOTORS CORP.
6. Pull the shift control cable until it is tight and tighten the control cable adjusting nut.
Tighten: Tighten the control cable adjusting nut to 8 N.m (71 lb in).
7. Install the floor console trim panel. Refer to Console Replacement
- Front Floor in Instrument Panel,
Gages, and Console.
8. Connect the negative battery cable.
PARK/NEUTRAL POSITION SWITCH ADJUSTMENT
Removal Procedure
NOTE: Refer to Fastener Notice in Cautions and Notices.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Fig. 112: PNP Switch Electrical Connector & Wiring Harness
Courtesy of GENERAL MOTORS CORP.
1. Disconnect the negative battery cable.
2. Disconnect the park/neutral position (PNP) switch electrical connector from the wiring harness.
CAUTION: Refer to Battery Disconnect Caution .

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:21 PMPage 124 © 2005 Mitchell Repair Information Company, LLC.

Fig. 120: Shift Control Cable & Control Cable Adjusting Nut
Courtesy of GENERAL MOTORS CORP.
9. Connect the control cable to PNP switch.
10. Connect the PNP switch electrical connector.
11. Adjust the control cable. Refer to Automatic Transmission Range Selector Cable Adjustment
.
12. Install the control cable adjusting nut.
Tighten: Tighten the control cable adjusting nut to 8 N.m (71 lb in).
13. Connect the negative battery cable.
TRANSMISSION FLUID LEVEL INSPECTION

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:21 PMPage 132 © 2005 Mitchell Repair Information Company, LLC.

Fig. 454: Lock-Up Solenoid
Courtesy of GENERAL MOTORS CORP.
Pressure Control Solenoid (PCS)
The PCS (1) is located inside the valve body and regulates the transmission's fluid pressure system. It is
internally grounded in the TCM and operates when it is supplied with battery voltage from the TCM, through
the PCS and back to the TCM.
The battery voltage is controlled by a varying current from the TCM.
The strength of the current is a function of the throttle position.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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