2001 TOYOTA SEQUOIA check engine

DI±242
± DIAGNOSTICSENGINE
436 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P0418 Air Injection System Air Pump Malfunction
CIRCUIT DESCRIPTION
Refer to DTC P0412 on page DI±234.
DTC No.DTC Detection ConditionTrouble Area
P0418
All of the following conditions are met, when idling just after
cold start. (1 trip detection logic):
(a) Air injection system not operate
(b) Air injection driver outputs air pump malfunction signal (20%
duty signal)
Open in air pump drive circuit

Short between air pump circuit and +B circuit

Air injection driver

ECM
P0418
All of the following conditions are met, when idling just after
cold start.
(1 trip detection logic):
(a) Air injection system operates
(b) Air injection driver outputs air pump malfunction signal (20%
duty signal)

Short between air pump circuit and body ground

Air injection driver

ECM
MONITOR DESCRIPTION
Air Injection Driver (AID) detects an open or short in the air pump and Air Switching Valve (ASV) circuit ac-
cording to the terminal voltage and sends a signal as diagnostic information to the ECM.
When the air injection system operation is required while the engine is warming up, the ECM transmits com-
mand signals to the AID to drive the air pump and ASV.
The AID inputs the command signal from ECM if: 1) VP terminal voltage is low despite the AID inputting the
command signal from the ECM to drive the ASV or 2) VP terminal voltage is high despite the AID not inputting
the command signal from the ECM.
The ECM sets the DTC based on the diagnostic information from the AID.
MONITOR STRATEGY
Related DTCsP0418Air pump range check
Required sensors/componentsAir injection driver, Air pump
Frequency of operationContinuous
Duration3 sec.
MIL operationImmediate
Sequence of operationNone
DIDMW±01

B17411
ECM Connector
E1AIDI
A16555
AIR INJ CHECK
AIR PUMP............................ON
EASV ............................OPEN
ASV1. .............................OPEN
ASV2...............................OPEN
A/F BANK1.......................19.05
A/F BANK2.......................19.05
PRESSURE....................17 kPa
PULSATION..............25.39 kPa
AI STATUS...........................OK
Remaining Time 05 sec.
Press [EXIT] to quit
Example: 80% Duty Signal5 V/DIV.
GND
20 ms/DIV. DI±244
± DIAGNOSTICSENGINE
438 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
The diagnostic information output from the AID can be confirmed by connecting an oscilloscope to the diag-
nostic information terminal of the AID. It narrows the trouble area search to read the waveform on the oscillo-
scope when performing the AI system intrusive operation function provided in the SYSTEM CHECK.
(1) Start the engine and warm it up.
(2) Turn the ignition switch to OFF.
(3) Connect a hand±held tester to the DLC3.
(4) Connect an oscilloscope probe to the AIDI terminal
of the ECM.
(5) Start the engine and turn the tester ON.
(6) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ SYSTEM.
(7) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ CHECK / MANUAL OPERATION
/ OPERATION 1 and 2.
HINT:
OPERATION 1: AP: OFF, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
OPERATION 2: AP: ON, EASV:OPEN, ASV1:OPEN,
ASV2:OPEN
(8) Monitor the voltage output of the AID (duty ratio sig-
nal).
Oscilloscope range:
ItemsContents
TerminalsCH1: AIDI ± E1
Equipment Settings5 V/Division, 20 to 40 ms/Division
ConditionsIdling
NOTICE:

This AIR INJECTION CHECK only allows technicians to operate the AI system for 5 seconds.
Furthermore, the check can be performed 4 times a trip. If the test is repeated, intervals of at
least 30 seconds are required between checks.
While the AI system operation using the hand±held tester is prohibited, the tester displays the
prohibition (AI STATUS NG) or ERROR. At this time stop the engine for 10 minutes and then try
again.

Performing the AIR INJ CHECK over and over again may cause the damage in the secondary
air injection system. If necessary, put an interval of several minutes between tests to prevent
overheating the system.

B17438
Wire Harness Side:
Air Pump Connector
A43
DI±246
± DIAGNOSTICSENGINE
440 Author: Date:
2005 SEQUOIA (RM1146U)
HINT:

Using the AIR INJ CHECK operation of the SYSTEM CHECK provided in the hand±held tester func-
tion, conditions for air±fuel ratio and pressure in the secondary air injection system passage can be
checked while the secondary air injection system operating. It helps technicians to troubleshoot the
system when it malfunctioning.

Read freeze frame data using a hand±held tester. Freeze frame data record the engine condition when
malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle
was moving or stationary, if the engine was warmed up or not, if the air±fuel ratio was lean or rich, and
other data, from the time the malfunction occurred.
1 Check voltage between terminal 2 of air pump and body ground.
PREPARATION:
(a) Remove the intake manifold (see page EM±36).
(b) Disconnect the A43 air pump connector.
(c) Connect the hand±held tester to the DLC3.
(d) Turn the ignition switch ON and turn the tester ON.
CHECK:
(a) When the air pump is operated using the hand±held tes-
ter, measure the voltage between terminal A43±2 of the
air injection driver connector and body ground.
(b) Select the following menu items: DIAGNOSIS/EN-
HANCED OBD II/SYSTEM CHECK/ AIR INJ CHECK/
MANUAL OPERATION/OPERATION 1 and 3
HINT:
OPERATION 1: AP:OFF, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
OPERATION 3: AP:ON, EASV:OPEN, ASV1:OPEN,
ASV2:OPEN
NOTICE:
This test only allows technicians to operate the AI system
for 5 seconds. Furthermore, the test can be performed 4
times a trip. If the test is repeated, intervals of at least 30
seconds are required between tests.
While the AI system operation using the hand±held tester
is prohibited, the tester displays the prohibition (WAIT or
ERROR). If the ERROR (AI STATUS NG) is displayed on the
tester, stop the engine for 10 minutes and then try again..
OK:
Standard:
Tester operationTester ConnectionSpecified Condition
Operation 3A43±2 ± Body ground10 V or more
Operation 1A43±2 ± Body groundBelow 1.0 V
NG Go to step 4.
OK

A23498
Component Side:
Air Pump Connector
Front View
A43
B17438
Wire Harness Side:
Air Pump Connector
A43
± DIAGNOSTICSENGINE
DI±247
441 Author: Date:
2005 SEQUOIA (RM1146U)
2 Check air pump resistance.
(a) Remove the intake manifold (see page EM±36).
(b) Disconnect the air pump connector.
(c) Measure the resistance of the air pump.
Standard:
Tester ConnectionsSpecified Conditions
A43±1 ± A43±20.4 to 1.0 W
NG Replace air pump assembly.
OK
3 Check for open in harness and connector between air pump and body ground.
PREPARATION:
(a) Remove the intake manifold (see page EM±36).
(b) Disconnect the A43 air pump connector.
CHECK:
Measure the resistance between the wire harness side connec-
tors and body ground.
OK:
Standard:
Tester ConnectionSpecified Condition
A43±1 ± Body groundBelow 1 W
NG Repair or replace harness or connector.
OK
Check for intermittent problems
(See page DI±11).

B17443
Wire Harness Side:
Air Injection Driver Connector
A40
B17438
Wire Harness Side:
Air Pump Connector
A43
DI±248
± DIAGNOSTICSENGINE
442 Author: Date:
2005 SEQUOIA (RM1146U)
4 Check for open and short in harness and connector between air injection driver
and air pump.
PREPARATION:
(a) Remove the intake manifold (see page EM±36).
(b) Disconnect the A40 air injection driver connector.
(c) Disconnect the A43 air pump connector.
CHECK:
Measure the resistance between the wire harness side connec-
tors.
OK:
Standard:
Tester ConnectionSpecified Condition
VP (A40±2) ± A43±2Below 1 W
VP (A40±2) or A43±2 ±
Body ground10 kW or higher
NG Repair or replace harness or connector.
OK
Replace air injection driver.

A23541
At least 3 minutes
2 seconds
Check
2 seconds
Engine Speed
3,000 rpm
2,000 rpm
Idling
Ignition Switch OFF(a)(b)(c) (d)
Time
Warming up(d)
± DIAGNOSTICSENGINE
DI±251
445 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR RESULT
Refer to page DI±26 for detailed information.
The test value and test limit information are described as shown in the following table. Check the monitor
result and test values after performing the monitor drive pattern (refer to ºConfirmation Monitorº).
MID (Monitor Identification Data) is assigned to each emissions±related component.
TID (Test Identification Data) is assigned to each test value.
Scaling is used to calculate the test value indicated on generic tools.
Catalyst bank 1 ± Active A/F control method
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$21$A9Multiply by 0.0003
(no dimension)Oxygen storage capacity of catalystMinimum test limit for catalystMaximum test limit for catalyst
Catalyst bank 2 ± Active A/F control method
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$22$A9Multiply by 0.0003
(no dimension)Oxygen storage capacity of catalystMinimum test limit for catalystMaximum test limit for catalyst
WAVEFORMS OF AIR±FUEL RATIO (A/F) AND HEATED OXYGEN (HO2) SEN-
SORS
HINT:
Perform the operation with the engine speeds and time durations described below prior to check the wave-
forms of the A/F and HO2 sensors. This is in order to activate the sensors sufficiently to obtain the appropri-
ate inspection results.
(a) Connect the hand±held tester to the DLC3.
(b) Start the engine and warm it up with all the accessories switched OFF, until the engine coolant temper-
ature stabilizes.
(c) Run the engine at an engine speed of between 2,500 rpm and 3,000 rpm for at least 3 minutes.
(d) After confirming that the waveform of the heated oxygen sensor (bank 1, 2 sensor 1 (HA1A, HA2A)),
oscillate around 0.5 V during feedback to the ECM, check the waveform of the heated oxygen sensor
(bank 1, 2 sensor 2 (OX1B, OX2B)).

+25 %
±12.5 %
More than 3.35 V
Less than 3.0 V
1
A/F Sensor (Sensor 1)
Output Voltage
Injection volume
Output voltage
HO2 Sensor (Sensor 2)
Output VoltageMain Suspected
Trouble Areas
OK
+25 %
±12.5 %
More than 3.35 V
Less than 3.0V
Injection volume
Output voltage
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
A/F sensor+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG OK
OK
OK
Almost
no reaction
'
Almost
no reaction Almost
no reaction
Almost
no reaction
Case
2
3
4
A/F sensor circuit A/F sensor heater
HO2 sensor
HO2 sensor circuit HO2 sensor heater
(Air±fuel ratio extremely
lean or rich)Injector
Gas leakage from
exhaust system Fuel pressure
± DIAGNOSTICSENGINE
DI±253
447 Author: Date:
2005 SEQUOIA (RM1146U)
Standard:
Tester Display
(Sensor)Injection VolumesStatusVoltages
AFS B1S1
(A/F)+25 %RichLess than 3.0
AFS B1S1
(A/F)±12.5 %LeanMore than 3.35
O2S B1S2
(HO2)+25 %RichMore than 0.55
O2S B1S2
(HO2)±12.5 %LeanLess than 0.4
NOTICE:
The Air±Fuel Ratio (A/F) sensor has an output delay of a few seconds and the Heated Oxygen (HO2)
sensor has a maximum output delay of approximately 20 seconds.
Following the A/F CONTROL procedure enables technicians to check and graph the voltage outputs
of both the A/F and HO2 sensors.
To display the graph, select the following menu items on the tester: DIAGNOSIS / ENHANCED OBD
II / ACTIVE TEST / A/F CONTROL / USER DATA / AFS B1S1 and O2S B1S2, and press the YES but-
ton and then the ENTER button followed by the F4 button.

DI±254
± DIAGNOSTICSENGINE
448 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand-held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, freeze frame data can help determine if the vehicle was
running or stopped, if the engine was warmed up or not, if the air±fuel ratio was lean or rich, as well as other
data from the time when a malfunction occurred.
1 Are there any other codes (besides DTC P0420 or P0430) being output?
PREPARATION:
(a) Connect the hand±held tester to the DLC3.
(b) Turn the ignition switch ON and push the hand±held tester main switch ON.
(c) When using hand±held tester, enter the following menu: DIAGNOSIS / ENHANCED OBD II / DTC
INFO / CURRENT CODES.
CHECK:
Read the DTC using the hand±held tester.
RESULT:
Display (DTC Output)Proceed to
ºP0420 and/or P0430ºA
ºP0420 or P0430º and other DTCsB
HINT:
If any other codes besides ºP0420 and/or P0430º are output, perform the troubleshooting for those DTCs
first.
B Go to relevant DTC chart (See page DI±58).
A
2 Check A/F sensor (bank 1, 2 sensor 1).
(a) Connect the hand±held tester to the DLC3.
(b) Start the engine and turn the tester ON.
(c) Warm up the engine with the engine speed at 2,500 rpm for approximately 90 seconds.
(d) On the tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST /
A/F CONTROL.
(e) Perform the A/F CONTROL operation with the engine in an idling condition (press the RIGHT or LEFT
button to change the fuel injection volume).
(f) Monitor the voltage outputs of the A/F and HO2 sensors (AFS B1S1 and O2S B1S2) displayed on the
tester.
HINT:
The A/F CONTROL operation lowers the fuel injection volume by 12.5 % or increases the injection
volume by 25 %.
Each sensor reacts in accordance with increases and decreases in the fuel injection volume.