MA003±50
MA±4
± MAINTENANCEUNDER HOOD
51 Author: Date:
2005 SEQUOIA (RM1146U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the FULL and LOW lines on the see±through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(2UZ±FE engine: See page CO±14)
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE AND CLUTCH FLUID LEVELS
Check that the brake and clutch fluid levels are near the upper level line on the see±through reservoirs.
7. ENGINE DRIVE BELTS
Check all drive belts for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
(a) Check the level on the dipstick.
(b) The level should be in the HOT or COLD range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from the P to
L, and then shift into the P position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re±insert the dipstick and check that the
fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 ± 80°C, 158 ± 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
(a) Visually inspect for cracks, holes or loose supports.
(b) If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, find the cause and
correct.
DID8Q±01
DI±1608
± DIAGNOSTICSCOMBINATION METER SYSTEM
1802 Author: Date:
2005 SEQUOIA (RM1146U)
SYSTEM DESCRIPTION
1. METER GAUGE AND WARNING/INDICATOR
GAUGE:
ItemDetail
SpeedometerVehicle speed sensor (Direct line).
TachometerECM transmits engine speed to the meter to display.
ODO/TRIP MeterCombination meter assy.
FuelDisplays a fuel level according to a signal from the fuel sender gauge (Direct line).
Water TemperatureDisplays engine coolant temperature according to a signal from the ECM (BEAN).
Oil PressureReceives a signal from the oil pressure sender (Direct line).
Volt MeterDisplays vehicle voltage according to a voltage from the IG terminal (Direct line).
WARNING/INDICATOR:
HINT:
Combination meter bulb check is performed for 3 seconds after the ignition switch is turned ON.
ItemDetailList of indicators available for
bulb check
O/D OFFReceives a signal from the ECM (Direct line)±
TURNTurns signal switch ON (Direct line)±
BEAMReceives a signal from the body ECU (*1), Displays a signal received from the
dimmer switch (*2) (Direct line)±
SECURITYReceives a set signal from the transponder key ECU and body ECU (Direct line)±
CHARGEReceives a malfunction signal from the alternator (Direct line)
AIR BAGReceives a malfunction signal from the airbag sensor center (Direct line)
D SEAT BELTReceives the driver seat belt signal (Unfastened) from the seat belt inner front LH
(Direct line)±
DOOROpen door indicator comes on when a signal is received from the ECU (BEAN)
from each door±
A/T OIL TEMP.Warning is displayed when the oil temperature is high (Direct line)
BRAKEComes on when the parking brake switch is on or the brake fluid level warning
switch is on (Direct line)
MIL (CHECK ENGINE)Receives a malfunction signal from the ECM (Direct line)
FUEL WARNINGReceives the fuel empty signal from the fuel sender gauge (Direct line)±
ABSReceives a malfunction signal from the skid control ECU (Direct line)
WASHERWarning is displayed when the washer level is low (Direct line)±
CRUISEReceives a CRUISE on signal or malfunction signal from the ECM (Direct line)±
VSC TRACReceives a malfunction signal from the skid control ECU (Direct line)
VSC (TRAC) OFFReceives a malfunction signal from the translate ECU (Direct line)
SLIPReceives a malfunction signal from the translate ECU (Direct line)
4HIReceives a 4HI signal from the 4WD control ECU (Direct line)±
CTR DIF LOCKReceives a DIF LOCK signal from the 4WD control ECU (Direct line)±
A/T PReceives a P signal from the park/neutral position switch (Direct line)±
A/T NReceives an N signal from the park/neutral position switch (Direct line)±
A/T DReceives a D signal from the park/neutral position switch (Direct line)±
A/T 3Receives a 3 signal from the park/neutral position switch (Direct line)±
A/T 2Receives a 2 signal from the park/neutral position switch (Direct line)±
A/T LReceives an L signal from the park/neutral position switch (Direct line)±
EM11Z±07
A21014
MAF Meter Connector
PS Air HoseHood
Windshield Washer Hose
Engine Under Cover PCV Hose Vacuum Hose
Fan with Fluid Coupling Assembly
Drive Belt
Fan
Pulley
Throttle Body Cover
Radiator Assembly
No.2 Fan
Shroud Air Cleaner and
Intake Air Connector
AssemblyAir Cleaner Case
Air Filter
N´m (kgf´cm, ft´lbf) : Specified torqueMAF Meter Wire
Clip
A/T Oil Cooler Hose
12 (120, 9)29 (296, 21)
Clip
Suction Hose
29 (296, 21)
± ENGINE MECHANICALENGINE UNIT (2WD)
EM±75
2654 Author: Date:
2005 SEQUOIA (RM1146U)
ENGINE UNIT (2WD)
COMPONENTS
EM1O7±04
A23399
MAF Meter Connector
PS Air HoseVacuum HoseHood
Windshield Washer Hose
Engine Under Cover PCV Hose
Fan with Fluid Coupling Assembly
Drive Belt
Fan
Pulley
Throttle Body Cover
Radiator Assembly
No.2 Fan
Shroud Air Cleaner and Intake Air
Connector Assembly
Air Cleaner Case
Air Filter
N´m (kgf´cm, ft´lbf) : Specified torqueMAF Meter Wire
Clip
A/T Oil Cooler Hose
12 (120, 9)29 (296, 21)
Clip
Suction Hose
29 (296, 21)
EM±88
± ENGINE MECHANICALENGINE UNIT (4WD)
2667 Author: Date:
2005 SEQUOIA (RM1146U)
ENGINE UNIT (4WD)
COMPONENTS
F06720
Pressure Port Union
83 (850, 61)
O±Ring
Flow Control Valve
Spring
O±Ring
Suction Port Union
13 (130, 9)
Vane Pump Shaft
with Vane Pump Pulley
Oil Seal
Front Housing
Gasket
24 (240, 17)
Rear Housing
O±Ring
Wave Washer
Side Plate
Cam Ring
Straight Pin
Vane Pump
Rotor
Snap Ring x10Vane Plate
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable part
Power steering fluid
± STEERINGPOWER STEERING VANE PUMP
SR±27
3254 Author: Date:
2005 SEQUOIA (RM1146U)
SR0V8±04
F04809
Inscribed Mark
F04810
Round End
F01507
SR±34
± STEERINGPOWER STEERING VANE PUMP
3261 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. COAT PARTS INDICATED BY ARROWS WITH POWER
STEERING FLUID (See page SR±26)
2. INSTALL VANE PUMP SHAFT WITH VANE PUMP
PULLEY
3. INSTALL STRAIGHT PINS
Using a plastic hammer, tap in 2 new pins into the front housing.
NOTICE:
Be careful not to damage the pins.
4. INSTALL CAM RING
Install the cam ring with the inscribed mark facing outward.
HINT:
Align the hole of the cam ring with the one of the straight pins.
5. INSTALL VANE PUMP ROTOR
(a) Install the vane pump rotor with the inscribed mark facing
outward.
(b) Install a new snap ring to the vane pump shaft.
6. INSTALL VANE PLATES AND GASKET
(a) Install the 10 plates with the round end facing outward.
(b) Install a new gasket on the front housing.
NOTICE:
Be careful of the direction of the gasket.
7. INSTALL SIDE PLATE
Align the hole of the plate with the hole of the 2 straight pins.
8. INSTALL WAVE WASHER
Install the washer so that the protrusions fit into the slots in the
side plate.
9. INSTALL REAR HOUSING
(a) Coat 2 new O±rings with power steering fluid and install
them to the rear housing.
(b) Install the rear housing with the 4 bolts.
Torque: 24 N´m (240 kgf´cm, 17 ft´lbf)
F06761
Rack Housing
Claw Washer
Rack End Lock NutTie Rod End Rack Boot
ClampClip
Steering Rack
Teflon Ring
Oil Seal
Bushing
O±Ring Oil Seal Wire
N´m (kgf´cm, ft´lbf): Specified touque
Power steering fluid
For use with SST Non±reusable part
Molybdenum disulfide lithium base grease
*
O±Ring
55 (560, 41)
103 (1,050, 76)
*76 (770, 56)
55 (560, 41)
103 (1,050, 76)
*76 (770, 56)
Cylinder End Stopper
SR±38
± STEERINGPOWER STEERING GEAR
3265 Author: Date:
2005 SEQUOIA (RM1146U)
± BODY ELECTRICALTROUBLESHOOTING
BE±7
3411 Author: Date:
2005 SEQUOIA (RM1146U)
STOP LIGHT SYSTEM
SymptomSuspect AreaSee page
Stop light does not come on.
1. STOP Fuse
2. Stop Light Switch
3. Wire HarnessBE±14
BE±47
±
Stop light always come on.1. Stop Light Switch
2. Wire HarnessBE±47
±
Only one light does not come on.1. Bulb
2. Wire Harness±
±
WIPER AND WASHER SYSTEM
SymptomSuspect AreaSee page
Wipers and washer do not operate.
1. AM1 Fuse
2. Wiper Switch
3. Wire HarnessBE±14
BE±49
±
Wipers do not operate.
1. WIP Fuse
2. Wiper Switch
3. Wiper Motor
4. Wire HarnessBE±14
BE±49
BE±49
±
Washer motor does not operate.
1. WSH Fuse
2. Washer Switch
3. Washer Motor
4. Wire HarnessBE±14
BE±49
BE±49
±
Wipers do not operate when washer switch ON.
1. WSH Fuse
2. Washer Switch
3. Wiper Motor
4. Wire HarnessBE±14
BE±49
BE±49
±
Washer fluid is not injected.Washer Hose and Nozzle±
When wiper switch is in HI position, the wiper blade is in contact
with the body.
When the wiper switch is OFF, the wiper blade does not retract
or the retract position is wrong.
1. Wiper Motor *1
2. Wire harness *1BE±49
±
*1: Inspect wiper arm and blade set positions.
REAR WIPER AND WASHER SYSTEM
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before you proceed with troubleshooting.
SymptomSuspect AreaSee page
Rear Wiper does not operate.
1. Rear Wiper and Washer Switch
2. Rear Wiper Motor
3. Back Door ECU
4. Body ECUBE±49
BE±49
±
±
Rear Washer does not operate.
1. Rear Wiper and Washer Switch
2. Rear Washer Motor
3. Back Door ECU
4. Body ECUBE±49
BE±49
±
±
COMBINATION METER
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before you proceed with troubleshooting.
SymptomSuspect AreaSee page
Combination meter system abnormal operation.See DIAGNOSIS SYSTEMDI±1610