MA002±35
MA±2
± MAINTENANCEINSIDE VEHICLE
49 Author: Date:
2005 SEQUOIA (RM1146U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner's responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified free play. Be alert for changes in steering condition, such as hard steering,
excessive free play or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold±down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.
MA0055
MA014±06
MA±6
± MAINTENANCEBRAKE
53 Author: Date:
2005 SEQUOIA (RM1146U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND BOOTS
HINT:
Inspect in a well±lighted area. Inspect the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before inspecting the front
brake.
(a) Check all brake lines and hoses for:
Damage
Wear
Deformation
Cracks
Corrosion
Leaks
Bends
Twists
(b) Check all clamps for tightness and connections for leak-
age.
(c) Check that the hoses and lines are clear of sharp edges,
moving parts and the exhaust system.
(d) Check that the lines installed in grommets pass through
the center of the grommets.
2. INSPECT FRONT AND REAR BRAKE PADS AND
DISCS
(Front pads: See page BR±25)
(Rear pads: See page BR±34)
HINT:
If a squealing or scraping noise occurs from the brake during
driving, check the pad wear indicator.
If there are traces of the indicator contacting the disc rotor, the
disc pad should be replaced.
PP1D4±02
± PREPARATIONMAINTENANCE
PP±1
59 Author: Date:
2005 SEQUOIA (RM1146U)
MAINTENANCE
EQUIPMENT
MirrorBrake hose
PP0O2±06
± PREPARATIONBODY ELECTRICAL
PP±73
131 Author: Date:
2005 SEQUOIA (RM1146U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerEngine coolant temperature sender gauge, Engine oil level warn-
ing switch, Seat heater
SyphonBrake fluid level warning switch
Oil bathEngine oil level warning switch
Bulb (1.4 W)Defogger switch
Bulb (3.4 W)Fuel sender gauge, Engine coolant temperature receiver gauge,
Seat belt warning relay
Dry cell batteryFuel sender gauge, Power mirror
Heat lightSeat heater
Hexagon wrench (6 mm)Power seat
Torque wrench
Masking tapeRear window defogger wire
Tin foilRear window defogger wire
SS0OL±14
SS±48
± SERVICE SPECIFICATIONSBODY
190 Author: Date:
2005 SEQUOIA (RM1146U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER±±±
Side support x Body3.03027 in.´lbf
Front bumper reinforcement x Body5051037
Front bumper cover x Body7.07162 in.´lbf
REAR BUMPER±±±
Rear bumper reinforcement x Body9597070
Rear bumper side support x Rear bumper reinforcement1919514
Back step reinforcement x Rear bumper side support1919514
Rear bumper cover x Body7.07162 in.´lbf
Rear bumper cover x Rear bumper extension5.05043 in.´lbf
HOOD±±±
Hood hinge x Hood1313310
Hood lock x Hood7.88069 in.´lbf
HOOD SUPPORT±±±
Hood support x Body2222416
Hood support x Hood2222416
FRONT DOOR±±±
Door hinge x Body2323517
Door hinge x Door panel2323517
Door check x Door panel3030622
Door lock striker x Body2323517
Outside rear view mirror x Door panel8.08271 in.´lbf
Door glass x Window regulator sub±assembly8.08271 in.´lbf
Window regulator sub±assembly x Door panel8.08271 in.´lbf
Door lock x Door panel5.05144 in.´lbf
Outside handle with lock cylinder x Door panel5.55649 in.´lbf
Outside handle x Lock cylinder5.55649 in.´lbf
REAR DOOR±±±
Door hinge x Body2323017
Door hinge x Door panel2323017
Door check x Door panel3030622
Door lock striker x Body2323017
Window regulator x Door panel8.08271 in.´lbf
Door lock x Door panel Bolt:5.55649 in.´lbf
Door lock x Door panel Screw:5.05144 in.´lbf
Outside handle x Door panel5.55649 in.´lbf
BACK DOOR±±±
Back door hinge x Body19.519914.4
Back door hinge x Door panel19.519914.4
Door lock striker x Body27275.519.9
Guide bracket x Door panel8.08271 in.´lbf
Back door glass x Door panel8.08271 in.´lbf
± SERVICE SPECIFICATIONSBODY
SS±49
191 Author: Date:
2005 SEQUOIA (RM1146U) Power window regulator x Door panel
5.55649 in.´lbf
Back door lock x Door panel8.08271 in.´lbf
FRONT WIPER AND WASHER±±±
Wiper link x Body5.55649 in.´lbf
Wiper motor x Wiper link5.55649 in.´lbf
Wiper arm x Wiper link2020415
REAR WIPER AND WASHER±±±
Rear wiper motor x Body5.55649 in.´lbf
Wiper arm x Rear wiper motor5.55649 in.´lbf
BODY OUTSIDE MOULDING±±±
Rear bumper cover x Rear bumper extension5.05043 in.´lbf
WINDSHIELD±±±
Inner rear view mirror set torx screw2.52522 in.´lbf
SLIDING ROOF±±±
Sliding roof housing x Body5.55649 in.´lbf
INSTRUMENT PANEL±±±
Front passenger airbag assembly x Instrument panel5.05144 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020415
Steering wheel x Steering wheel pad8.89078 in.´lbf
Box panel sub±assembly x Floor panel4040830
FRONT SEAT (Power Adjuster Type)±±±
w/ Side airbag:
Seatback cover bracket x Seat frame assembly5.55649 in.´lbf
Armrest x Seat frame assembly3738027
Front seat x Body3738027
FRONT SEAT (Manual Adjuster Type)±±±
w/ Side airbag:
Seatback cover bracket x Seat frame assembly5.55649 in.´lbf
Armrest x Seat frame assembly3738027
Front seat x Body3738027
REAR NO.1 SEAT (Separate Type)±±±
Rear seat cushion hinge x Body3738027
LH rear seat lock x Seat cushion frame4344032
Rear seat reclining adjuster x Seat cushion frame4344032
Rear seat reclining adjuster x Seatback frame4344032
RH rear seat lock x Seat cushion frame6465347
REAR NO. 1 SEAT (Split Type LH)±±±
Rear seat cushion hinge x Body4344032
Rear No. 1 seat outer adjuster x Seat cushion frame4344032
Rear No. 1 seat outer adjuster x Seatback frame4344032
Rear No. 1 seat inner adjuster x Seat cushion frame4344032
Rear No. 1 seat inner adjuster x Seatback frame4243031
Rear seat shoulder belt guide x Seatback frame3738027
REAR NO.1 SEAT (Split Type RH)±±±
Rear seat cushion hinge x Body3738027
Rear seat lock x Seat cushion frame4344032
DI±296
± DIAGNOSTICSENGINE
490 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P0604 Internal Control Module Random Access
Memory (RAM) Error
DTC P0606 ECM/PCM Processor
DTC P0607 Control Module Performance
DTC P0657 Actuator Supply Voltage Circuit / Open
MONITOR DESCRIPTION
The ECM continuously monitors its internal memory status, internal circuits, and output signals to the throttle
actuator. This self±check insures that the ECM is functioning properly. If any malfunction is detected, the
ECM will set the appropriate DTC and illuminate the MIL.
The ECM memory status is diagnosed by internal ºmirroringº of the main CPU and the sub CPU to detect
RAM (Random Access Memory) errors. The two CPUs also perform continuous mutual monitoring.
The ECM sets a DTC if: 1) outputs from the 2 CPUs are different and deviate from the standards, 2) the sig-
nals to the throttle actuator deviate from the standards, 3) a malfunction is found in the throttle actuator sup-
ply voltage, and 4) any other ECM malfunction is found.
DTC No.DTC Detecting ConditionTrouble Area
P0604
P0606
P0607
P0657
ECM malfunctionECM
MONITOR STRATEGY
P0604Random access memory (RAM) error
RltdDTCP0606CPU malfunctionRelated DTCsP0607ECM range check
P0657ETCS power supply
Required sensors/componentsECM
Frequency of operationContinuous
DurationWithin 1 sec.
MIL operationImmediate
Sequence of operationNone
TYPICAL ENABLING CONDITIONS
The monitor will run whenever these
DTCs are not presentSee page DI±18
The typical enabling condition is not avail-
able±
DI3IK±13
DIDE0±01
DI±1504± DIAGNOSTICSPOWER SEAT CONTROL SYSTEM (w/ Driving Position
Memory)
1698 Author: Date:
2005 SEQUOIA (RM1146U)
SYSTEM DESCRIPTION
The power seat control system (w/ memory) is equipped with the following functions:
Manual operation of the driver side seat.
Individual seat positions for two different drivers can be stored for the slide±reclining front±verti-
cal 8±way lifter.
Similarly, power mirror positions for two different drivers can be stored. These are stored/restored
with the seat positions.
The above operations are performed using serial communication.
As a safety precaution, the system disallows seat position restoration unless the ignition switch
is ON, and the park/neutral position switch is in the P (park) position.
Manual adjustment of the slide reclining lumbar can be performed even when the ECU is not
functional.
When the power seat control switch is operated, a command signal is sent to the position control ECU. The
position control ECU then activates the appropriate seat motor as needed. This memory system does not
use a seat position sensor. The seat position is detected by counting pulses that are output when the motor
turns. If there is no pulse output from the motor, the motor will stop operating. The ECU is designed so that
a malfunction of the seat memory system will not interfere with manual seat control. The seat memory switch
also sends signals to the position control ECU to memorize a given seat position. The seat memory switch
is later used to send signals to the position control ECU to return to one of the memorized positions.