THS (TOYOTA HYBRID SYSTEM)
182TH22
1. READY Light
2. Output Control
Warning Light 3. Master Warning Light
4. Malfunction Indicator light 5. Discharge Warning Light
6. EMPS Malfunction
Warning Light7. HV Battery Warning Light
8. Hybrid System
Malfunction Warning
Light 32
INDICATOR AND WARNING LIGHT
The warning lights of the Prius are different from those on conventional vehicles. Inspection and repair
should be performed while referring to the troubleshooting section in the 2001 Prius repair manual
(RM778U).
Center Meter Multi Information Display
1. READY lightTurns on when the ignition switch is turned to START to indicate that the ve-
hicle is ready to drive.
2. Output control
warning lightTurns on when the remaining HV battery charge becomes insufficient at R
range or when there is an abnormal temperature rise in the HV battery due
to continuous driving under heavy loads. It may also light when the HV bat-
tery temperature is low (after starting at low temperatures). The hybrid sys-
tem output is limited while this light is on.
Travel at reduced speeds (avoid sudden acceleration) while the light is lit.
3. Master warning
lightTurns on with buzzer sounding by linked operation with warning lights ª6º
to ª8º on the multi center display.
4. Malfunction
indicator lightTurns on when there is a malfunction in the engine control system.
5. Discharge warning
lightTurns on when there is a malfunction in the 12 V charging system (converter
assembly).
If it turns on together with the master warning light and hybrid system
warning light, check the diagnostic code.
6. EMPS malfunction
warning lightTurns on when there is a malfunction in the EMPS control system.
7. HV battery warning
lightTurns on when the HV battery is discharged to the lower limit.
8. Hybrid system
warning lightTurns on when a malfunction in MG1, 2, inverter, HV battery or HV ECU
is detected.
THS (TOYOTA HYBRID SYSTEM)
182TH26
Inverter
Converter
182TH17
F. L
MAINF.L DCDC12 V
Output
Auxiliary
Battery S34B20
Shielded 12 VInverter
SDC273.6 V
DC / DC Converter
Input Filter
20 V
Converter Control Circuit
HV ECU A / C ECUIG
IDH NODD 36
CONVERTER
1. General
The power source for auxiliary equipment of the
vehicle such as the lights, audio system, and the air
conditioner cooling fan, as well as the ECUs, is
based on a 12 V system. Because the THS genera-
tor outputs at 273.6 V, the converter is used to
transform the voltage from DC273.6 V to DC 12
V in order to recharge the auxiliary battery. The
converter is installed on the underside of the in-
verter.
2. Operation
The DC273.6 V input is initially converted into alternating current by the transistor bridge circuit and
transformed into a low voltage by the transformer. After this, the current is rectified, smoothed (into direct
current) and converted into DC12 V.
The voltage at the positive terminal of the auxiliary battery is monitored by the converter and is maintained
at a constant level. Consequently, the voltage of the auxiliary battery is unrelated to the engine rpm (even
if the engine is stopped) and to the auxiliary equipment (output current of converter).
CHASSIS ± BRAKES105
4. Function of Main Components
ComponentsFunction
ABS Warning
LightLights up to alert the driver when the brake ECU detects the
malfunction in the ABS.
Combination
Meter
Brake System
Lights up together with the ABS warning light to alert the driver
when the brake ECU detects the malfunction not only in the ABS
but also in the EBD controlBrake System
Warning Lightbut also in the EBD control.
Lights up to alert the driver when the malfunction occurs in the
brake system.
Stop Light SwitchDetects the brake depressing signal.
Brake Warning BuzzerEmits a continuous sound to inform the driver that the ABS ECU
detects the malfunction in the hydraulic brake booster.
Speed SensorsDetect the wheel speed of each of the four wheels.
Brake ECU
Processes various sensor signals, regenerative brake signals, to
execute control of the ABS control, EBD control, regenerative
coordination control and hydraulic brake booster.
Communicates control data with the HV ECU.
HV ECUMaintains serial communication with the brake ECU to exchange
regenerative coordination control signals.
Hydraulic Brake BoosterAssists with the pedal effort applied to the brake pedal.
Supplies hydraulic pressure.
Brake ActuatorControls the brake fluid pressure to each brake wheel cylinder by
signals from the brake ECU.
Solenoid RelaySupplies power to the ABS's solenoid valve's in the brake actuator.
Pump Motor RelaysControl the pump motor operation in the hydraulic brake booster.
CHASSIS ± STEERING
182CH95
182CH76
Twist Angle
Basic Position
Cornering
Torque
[V]
Voltage
Voltage difference between
outputs 1 and 2 during
straight line driving (0)
Torque Sensor 2
Torque Sensor 1
0 ±+
Right Turn Left Turn127
ii) Steering to the right
When the driver turns the steering to the
right, the steering torque is transmitted to
the pinion shaft's input shaft, causing the
input shaft to rotate. Because the reaction
force of the ground surface acts on the rack
bar, the torsion bar that links the input shaft
and the pinion twists until a torque that
equalizes with the reaction force is gener-
ated. Thus, a relative displacement is
created between the resistor that is secured
onto the input shaft and the contact that is
secured onto the pinion shaft's output shaft.
As a result, the resistance changes, causing
the torque sensor's outputs 1 and 2 to
change as shown in the right diagram. The
EMPS ECU uses this voltage difference to
calculate the power assist torque to drive
the DC motor, thus generating a power as-
sist force in the pinion shaft via the reduc-
tion mechanism.
iii) Steering Hold Condition
The torsion bar shift to a position in which the sum of the driver's steering torque and the motor's assist
torque equalizes with the reaction force of the ground surface in order to maintain the steering holding
condition.
EMPS ECU
1) EMPS Control
The EMPS ECU receives signals from various sensors, judges the current vehicle condition, and deter-
mines the assist ampere to be applied to the DC motor accordingly.
2) Self-Diagnosis
If the EMPS ECU detects a malfunction in the EMPS system, the warning light that corresponds to the
function in which the malfunction has been detected lights up to alert the driver of the malfunction.
The EMPS ECU will also store the codes of the malfunctions. The DTCs (Diagnostic Trouble Codes)
can be accessed through the use of a hand-held tester. For details, see the 2001 Prius Repair Manual (Pub.
No. RM778U).
3) Fail-Safe
If the EMPS ECU detects a malfunction in the EMPS system, the system basically turns OFF the power
to prohibit power assist. As a result, the EMPS system operates the same way as manual steering.
However, depending on the location in which the malfunction occurred, power assist may be provided
by reducing the power assist amperage or by fixing the amount of power assist without relying on the
vehicle speed.
BODY ELECTRICAL ± MULTIPLEX COMMUNICATION SYSTEM 142
SYSTEM OPERATION
1. General
The ECUs that pertain to the body electrical system perform the functions and system controls described be-
low.
Gateway ECU
Conversion of data between AVC-LAN and BEAN
Transmission of vehicle information to the display ECU, in order for it to be displayed on multi-informa-
tion display
Body ECU
Power window system control (Front, Rear passenger only)
Door lock control system control
Wireless door lock remote control system control
Theft deferrent system control
Daytime running light system control
Illuminated entry system control
Light auto turn-off system control
Seat belt warning system control
Key reminder system control
Diagnosis
Meter ECU
Meter control
Illumination and flashing control of indicator and warning lights
Sounding control of warning buzzer
Air Conditioning ECU
Air Conditioning control
ECM
Engine control
Diagnosis
Display ECU
Transmission and reception associated with audio and visual functions
BODY ELECTRICAL ± LIGHTING
151LBE68151LBE67
Multi-Reflector Type HeadlightConventional Headlight Reflector
(Multiple Parabolic Shape)
Headlight Bulb
Headlight Bulb
Lens
Light DistributionReflector
(Rotating Parabolic Shape)
Headlight Bulb
Lens Cut
Lens
Light Distribution
182BE03
From
BatteryDimmer Relay
Headlight
Relay
Parking
Brake Switch
H-LP DIM
PKBDaytime
Running
Light Relay
DRL
From
BatteryEH
HILO HI
LO
No.4
Daytime
Running
Light Relay
144
LIGHTING
HEADLIGHTS
The prius has newly adopted the multi-reflector headlights. Conventional headlights accomplish the dispersion
and distribution of the light that is emitted by the bulbs through the lens cut pattern. However, with the multi-reflec-
tor type headlights, the light from the bulbs is dispersed and distributed through multiple parabolic shaped reflec-
tors. As a result, the lens cut pattern is no longer provided in the center of the lens, thus realizing a clear look.
Light Distribution Diagram
DAYTIME RUNNING LIGHT SYSTEM
The daytime running light system is adopted for Canada model as standard and U.S.A. model as optional
equipment. This system is designed to automatically activate the headlights (dimmed low beams) during the
daytime to keep the car highly visible to other vehicles.
This system is controlled by a semi-conductor relay circuit (daytime running light relay).
BODY ELECTRICAL ± LIGHTING145
ILLUMINATED ENTRY SYSTEM
When a door is unlocked through a key operation or transmitter operation, or if a door is opened or closed,
the illuminated entry system turns ON the dome light. If the ignition switch is turned to the ACC or ON
position or if all doors are locked during the 15 seconds in which this light are ON, they will immediately
turn OFF.
This system is controlled by the body ECU.
LIGHT AUTO TURN-OFF SYSTEM
When the ignition key is turned from ON or ACC to LOCK position and the driver's door is opened with
the taillights and headlights on, this system automatically turns them off.
This system is controlled by the body ECU.
BODY ELECTRICAL ± ACCESSORIES 176
1) Map Screen
The map screen is a function that is provided in the GPS voice navigation system.
Based on the map data on the DVD, signals from the GPS satellites, signals from the built-in gyro sensor,
and signals from the vehicle's speed sensor, the vehicle's present position, direction of travel, and driven
distance are calculated and displayed on this screen. This screen has the display functions listed below.
Item
Outline
Heading Up / North UpChanges the orientation of the map.
Front WideDisplays a map in the direction of travel of the vehicle in
an enlarged form.
Stepless Scale DisplayChanges the scale of the map from the basic 11 steps to
an even finer display.
Direct Scale ChangeDirectly select and display the map scale.
Multi-step Scale DisplayChange and display the map scale in 11 stages.
Map DisplayScroll DisplayScrolls the screen to display the desired point on the map.Map Display
Split-view DisplayDisplays different modes on a screen that is split into two
views.
Points-of-Interest
DisplayDisplays selected types of marks on the map.
Taillight-interlocked
Map Color ChangeChanges the displayed color on the map screen when the
taillights are turned ON.
Road Number Sign
Board DisplayDisplays the road numbers on the map.
Hybrid Points-of-interest
SearchNarrows the search by names of the points-of-interest,
category, and areas.
Points-of-interest
Pinpoint DisplayPinpoints and displays the position of the point-of-
interest.
House Number SearchSearches for a house number.
Special Memory PointSets a pre-registered point as a destination point while
driving.
Destination
SearchNearest Points-of-
Interest Search List
Display
Searches nearest points-of-interest and displays a list.
Intersection SearchBy specifying two streets, the point at which they
intersect is set as the destination point.
Emergency SearchPerforms a specific search for hospitals, police stations,
and dealers.
Freeway Entrance / Exit
SearchSearches for the destination by the name of the street that
connects to a freeway entrance / exit.
Route SearchSearches for multiple routes.
Search
Search Condition
DesignationSearches for the recommended, shortest, and other
routes.
SearchRegulated Road
ConsiderationPerforms search while considering regulated roads.
Avoidance AreaAvoids a designated area and searches a route.
(Continued)