Page 396 of 1897
H12700
H12184
4 Clips
H121852 Clips BO-92
- BODYINSTRUMENT PANEL
1877 Author: Date:
2001 AVALON (RM808U)
19. Floor shift:
REMOVE CUP HOLDER
20. Floor shift:
REMOVE REAR CONSOLE BOX
(a) Remove the console box plate.
(b) Remove the 2 screws, 3 bolts and rear console box, then
disconnect the connector.
21. Floor shift:
REMOVE CONSOLE BOX HOLE COVER
Using a screwdriver, remove the console box hole cover.
HINT:
Tape the screwdriver tip before use.
22. Floor shift:
REMOVE RADIO ASSEMBLY WITH HEATER CON-
TROL ASSEMBLY
(a) Except TAIWAN:
Remove the 4 bolts and radio assembly with heater con-
trol assembly, then disconnect the connectors.
(b) TAIWAN:
Using a screwdriver, remove the center cluster finish pan-
el.
HINT:
Tape the screwdriver tip before use.
(c) TAIWAN:
Remove the 4 bolts and opening covers with heater con-
trol assembly, then disconnect the connectors.
23. Floor shift:
REMOVE FRONT CONSOLE BOX
(a) Remove the 6 screws.
(b) Using a screwdriver, remove the front console box.
HINT:
Tape the screwdriver tip before use.
Page 397 of 1897
H12186
2 Clips
H12187
4 Clips
H12188
2 Clips
H12189
- BODYINSTRUMENT PANEL
BO-93
1878 Author: Date:
2001 AVALON (RM808U)
24. Column shift:
REMOVE LOWER COVER
Using a screwdriver, remove the lower cover.
HINT:
Tape the screwdriver tip before use.
25. Column shift:
REMOVE FINISH PANEL
(a) Remove the 4 screws and 2 clips.
(b) Using a screwdriver, remove the finish panel, then discon-
nect the connector.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 4 screws and front ash receptacle.
26. Column shift:
REMOVE RADIO ASSEMBLY WITH HEATER CON-
TROL ASSEMBLY
Remove the 4 bolts and radio assembly with heater control as-
sembly.
27. REMOVE SPEAKER OPENING COVER ASSEMBLY
(a) Using a screwdriver, remove the speaker opening cover
assembly, then disconnect the connector.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
28. REMOVE UPPER CLUSTER FINISH PANEL
Using a screwdriver, remove the upper cluster finish panel.
HINT:
Tape the screwdriver tip before use.
Page 398 of 1897
H121907 Clips
H12192
2 Clips
H12193
BO-94
- BODYINSTRUMENT PANEL
1879 Author: Date:
2001 AVALON (RM808U)
29. REMOVE LOWER CLUSTER FINISH PANEL
Using a screwdriver, remove the lower cluster finish panel.
HINT:
Tape the screwdriver tip before use.
30. REMOVE CLUSTER FINISH PANEL
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the cluster finish panel.
HINT:
Tape the screwdriver tip before use.
31. REMOVE END FINISH PANEL
32. REMOVE MULTI INFORMATION DISPLAY
33. REMOVE COMBINATION METER
34. REMOVE INSTRUMENT PANEL SAFETY PAD
(a) Remove the 2 bolts from the passenger airbag assembly.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(b) Remove the 6 bolts and nut.
(c) Disconnect the connectors.
(d) Remove the bolts and ground terminals.
(e) Remove the instrument panel safety pad.
35. REMOVE INSTRUMENT PANEL TO COWL BRACE
36. RE MO V E NO . 2 INS TRUME NT PANE L TO CO WL
BRACE
37. REMOVE NO. 1 HEATER TO REGISTER DUCT
38. REMOVE INSTRUMENT PANEL REINFORCEMENT
Page 410 of 1897
BO41G-01
H17369
1 3
2
2
H02947
- BODYOUTSIDE REAR VIEW MIRROR
BO-27
1812 Author: Date:
2001 AVALON (RM808U)
REPLACEMENT
1. Except TAIWAN:
IF NECESSARY, REMOVE MIRROR
(a) Press the inboard end of the mirror inward to access the
back of the mirror.
(b) Reach fingers behind mirror and unlatch both ends of the
wire retainer.
(c) Remove the mirror.
(d) w/ Heated mirrors:
Disconnect the heater wires.
NOTICE:
Be careful not to damage the wires on heated mirrors. Dis-
connect the wires from the back side of the heater.
2. Except TAIWAN:
INSTALL MIRROR
(a) w/ Heated mirrors:
Connect the heater wires.
(b) Completely install the wire retainer to the mirror.
(c) Carefully align the 2 alignment tabs to the slots on the mo-
tor.
(d) Press the mirror firmly into place to engage all 6 lugs of
the wire retainer.
(e) Press on glass with open palm and rock the mirror
through its full range of motion to engage all 6 lugs only
low forces will be required.
NOTICE:
Confirm that all 6 wire retainer lugs are completely en-
gaged to the mirror housing by gently pulling on the mirror
edges.
(f) Confirm mirror operation through full range of motion.
3. TAIWAN:
IF NECESSARY, REMOVE MIRROR
(a) Insert a shop rag between the mirror and the mirror body.
(b) Pull up the lower side of the shop rag to disconnect the
mirror joint.
Page 415 of 1897
BO41G-01
H17369
1 3
2
2
H02947
- BODYOUTSIDE REAR VIEW MIRROR
BO-27
1812 Author: Date:
2001 AVALON (RM808U)
REPLACEMENT
1. Except TAIWAN:
IF NECESSARY, REMOVE MIRROR
(a) Press the inboard end of the mirror inward to access the
back of the mirror.
(b) Reach fingers behind mirror and unlatch both ends of the
wire retainer.
(c) Remove the mirror.
(d) w/ Heated mirrors:
Disconnect the heater wires.
NOTICE:
Be careful not to damage the wires on heated mirrors. Dis-
connect the wires from the back side of the heater.
2. Except TAIWAN:
INSTALL MIRROR
(a) w/ Heated mirrors:
Connect the heater wires.
(b) Completely install the wire retainer to the mirror.
(c) Carefully align the 2 alignment tabs to the slots on the mo-
tor.
(d) Press the mirror firmly into place to engage all 6 lugs of
the wire retainer.
(e) Press on glass with open palm and rock the mirror
through its full range of motion to engage all 6 lugs only
low forces will be required.
NOTICE:
Confirm that all 6 wire retainer lugs are completely en-
gaged to the mirror housing by gently pulling on the mirror
edges.
(f) Confirm mirror operation through full range of motion.
3. TAIWAN:
IF NECESSARY, REMOVE MIRROR
(a) Insert a shop rag between the mirror and the mirror body.
(b) Pull up the lower side of the shop rag to disconnect the
mirror joint.
Page 494 of 1897
BR0KX-04
F09719
Air Cleaner with Air Cleaner Hose
Vacuum Hose
Master Cylinder
Brake Booster AssemblyReturn Spring
Lower LH Instrument
Panel Insert
Lower No. 1 Instrument
Panel
No. 2 Heater to Register DuctCleviseClip Wave Washer
Gasket 2-way
w/ VSC:
15 (155, 11)
13 (130, 9)
13 (130, 9)
13 (130, 9)15 (155, 11)
19 (195, 14)
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
19 (195, 14)
Precharge Pump Assembly
Level Warning Switch
Connetor
Pin
12 (260, 19)
BR-22
- BRAKEBRAKE BOOSTER ASSEMBLY
1421 Author: Date:
2001 AVALON (RM808U)
COMPONENTS
Page 495 of 1897
BR152-01
F05420
SST Master
Cylinder
F05422
SST
F05421
SST
BR-24
- BRAKEBRAKE BOOSTER ASSEMBLY
1423 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL BRAKE BOOSTER
(a) Install the booster and a new gasket.
(b) Install the clevis to the operating rod.
(c) Install and torque the booster installation nuts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(d) Install the clevis pin into the clevis and brake pedal, and
install the clip to the clevis pin.
(e) Install the pedal return spring.
2. ADJUST LENGTH OF BOOSTER PUSH ROD
(a) Set the SST on the master cylinder, and lower the pin until
its tip slightly touches the piston.
SST 09737-0001 1
(b) Turn the SST upside down, and set it on the booster.
SST 09737-0001 1
(c) Measure the clearance between the booster push rod
and pin head (SST).
Clearance: 0 mm (0 in.)
(d) Using SST, adjust the booster push rod length until the
push rod lightly touches the pin head.
SST 09737-00020
3. w/ VSC:
INSTALL PRECHARGE PUMP ASSEMBLY (See page
BR-58)
4. INSTALL MASTER CYLINDER (See page BR-20)
5. CONNECT VACUUM HOSE TO BRAKE BOOSTER
6. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM (See page BR-4)
7. CHECK FOR LEAKS
8. CHECK AND ADJUST BRAKE PEDAL (See page
BR-6)
9. INSTALL NO. 2 HEATER TO REGISTER DUCT, LOWER
LH INSTRUMENT PANEL INSERT AND LOWER NO. 1
INSTRUMENT PANEL (See page BO-87)
10. DO OPERATIONAL CHECK (See page BR-21)
Page 497 of 1897
BR0KY-05
F06431
- BRAKEBRAKE BOOSTER ASSEMBLY
BR-23
1422 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE AIR CLEANER COVER WITH AIR CLEANER
HOSE
2. REMOVE MASTER CYLINDER (See page BR-15)
3. w/ VSC:
REMOVE PRECHARGE PUMP ASSEMBLY (See page
BR-57)
4. DISCONNECT VACUUM HOSE FROM BRAKE
BOOSTER
5. REMOVE LOWER NO. 1 INSTRUMENT PANEL, LOW-
ER LH INSTRUMENT PANEL INSERT AND NO. 2
HEATER TO REGISTER DUCT (See page BO-87)
6. REMOVE BRAKE BOOSTER ASSEMBLY
(a) Remove the pedal return spring.
(b) Remove the clip and clevis pin.
(c) Remove the 4 nuts and clevis.
(d) Pull out the brake booster and gasket.
