Page 532 of 1897
BR159-01
F09741
Air Cleaner Cover With Air Cleaner Hose
Level Warning Switch Connector
Master Cylinder
Precharge Pump Precharge Pump Assembly
Master Cylinder Pressrue Sensor
3-way
Precharge Pump Bracket
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable partCushion
15 (155, 11)
Holder
13 (130, 9)
19 (195, 14)
19 (195, 14)
13 (130, 9)8.0 (82, 71in.´lbf)
Washer CushionCollar
20 (200, 15)
15 (155, 11)
O-Ring
Spacer
81 (830, 60)
BR-56
- BRAKEPRECHARGE PUMP
1455 Author: Date:
2001 AVALON (RM808U)
PRECHARGE PUMP
COMPONENTS
Page 551 of 1897
P19934
Z03473
Ammeter
Voltmeter
BatteryDisconnect Wire
from Terminal B
Generator
- CHARGINGCHARGING SYSTEM
CH-3
1276 Author: Date:
2001 AVALON (RM808U)
After installing a new belt, run the engine for about 5 min-
utes and recheck the belt tension.
6. VISUALLY CHECK GENERATOR WIRING AND
LISTEN FOR ABNORMAL NOISES
(a) Check that the wiring is in good condition.
(b) Check that there is no abnormal noise from the generator
while the engine is running.
7. CHECK DISCHARGE WARNING LIGHT CIRCUIT
(a) Warm up the engine and then turn it off.
(b) Turn off all accessories.
(c) Turn the ignition switch ºONº. Check that the discharge
warning light is lit.
(d) Start the engine. Check that the light goes off.
If the light does not go off as specified, troubleshoot the dis-
charge light circuit.
8. INSPECT CHARGING CIRCUIT WITHOUT LOAD
HINT:
If a battery/generator tester is available, connect the tester to
the charging circuit as per the manufacturer's instructions.
(a) If a tester is not available, connect a voltmeter and amme-
ter to the charging circuit as follows:
Disconnect the wire from terminal B of the genera-
tor, and connect it to the negative (-) probe of the
ammeter.
Connect the positive (+) probe of the ammeter to
terminal B of the generator.
Connect the positive (+) probe of the voltmeter to
terminal B of the generator.
Ground the negative (-) probe of the voltmeter.
(b) Check the charging circuit as follows:
With the engine running from idling to 2,000 rpm, check
the reading on the ammeter and voltmeter.
Standard amperage: 10 A or less
Standard voltage: 13.2 -14.8 V
Page 598 of 1897
F09799
ABS Actuator and ECU
A7 20
WA
Engine Room J/BEngine Room R/B No. 5
AM1
5 512
BIgnition Switch Driver Side J/B Multi Display
GAUGE No. 1
IG1 Relay10
1D
12
3 44
1C 3
1B1
1G W J/B No. 4
ABS
M65
M64
13
4F4
4DIE115
Battery FL Block
ALT 1
F8F61
BFL MAIN
IGB
B 7 A21
Active Light Relay
1 R-L
R-L
B-L ABS
D2
DLC215 4B
J/B No. 4
15 4A15
4HR-L
R-B R-B
4
W-R
IG1 AM12
7
IF1
1
2G1
2H
1
F10 W-BW-L
W-L 14
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM WITH ELECTRONIC
BRAKE FORCE DISTRIBUTION (EBD)DI-243
399 Author: Date:
2001 AVALON (RM808U)
ABS Warning Light Circuit
CIRCUIT DESCRIPTION
If the ECU detects trouble, the ABS warning light lights up and ABS control is prohibited at the same time.
At this time, the ECU records a DTC in memory.
Connecting terminals Tc and E
1 of the DLC1 makes the ABS warning light blink and output the DTC.
WIRING DIAGRAM
DI6NM-02
Page 599 of 1897
DI-244- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM WITH ELECTRONIC
BRAKE FORCE DISTRIBUTION (EBD)
400 Author: Date:
2001 AVALON (RM808U)
INSPECTION PROCEDURE
Troubleshooting in accordance with the chart below for each trouble symptom.
ABS warning light does not light upGo to step 1
ABS warning light remains onGo to step 2
1 Check ABS warning light.
See combination meter troubleshooting on page BE-2.
NG Repair bulb or combination meter assembly.
OK
2 Check active lamp relay.
NG Replace active lamp relay.
OK
Check for open circuit in harness and connector between GAUGE fuse and active lamp relay,
ECU-IG No. 2 fuse and active lamp relay, short circuit between active lamp relay and ABS ECU
(See page IN-30).
3 Is DTC output?
Check the DTC on page DI-212.
YES Repair circuit indicated by the code output.
NO
Check for short circuit in harness and connector and active lamp relay, ECU-IG No. 2 fuse and
active lamp relay, short circuit between active lamp relay and ABS ECU (See page IN-30).
Page 600 of 1897
DI-238- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM WITH ELECTRONIC
BRAKE FORCE DISTRIBUTION (EBD)
394 Author: Date:
2001 AVALON (RM808U)
DTC Always ON ABS ECU Malfunction
CIRCUIT DESCRIPTION
DTC No.DTC Detecting ConditionTrouble Area
Always ON
Either of the following 1., 2. or 3. is detected:
1. The ECU connectors are OFF the ECU.
2. There is a malfunction in the ECU internal circuit.
3. There is a malfunction in ABS warning light circuit.
Charging system
ABS warning light circuit
INSPECTION PROCEDURE
1 Check that the ECU connectors are securely connected to the ECU.
NO Connect the connector to the ECU.
YES
2 Is DTC output?
Check DTC on page DI-212.
YES Repair circuit indicated by the output code.
NO
3 Does ABS warning light go off?
YES Check for open or short circuit in harness and
connector between ECU-IG fuse and ECU (See
page IN-30).
NO
DI6NK-01
Page 601 of 1897
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM WITH ELECTRONIC
BRAKE FORCE DISTRIBUTION (EBD)DI-239
395 Author: Date:
2001 AVALON (RM808U)
4 Check battery positive voltage.
PREPARATION:
Start the engine.
CHECK:
Check the battery positive voltage.
OK:
Voltage: 10 - 16 V
NG Check and repair the charging system (See
page CH-1).
OK
5 Check operation of the ABS warning light.
PREPARATION:
(a) Turn the ignition switch OFF.
(b) Disconnect the connector from the ABS ECU.
(c) Turn the ignition switch ON.
CHECK:
Check the ABS warning light goes on.
OK Check and replace combination meter (See
page BE-2).
NG
6 Check for short circuit in harness and connector between active lamp relay and
ABS ECU (See page IN-30).
NG Repeir or replace harness or connector.
OK
Check and replace ABS ECU.
Page 602 of 1897
F09801
ABS Actuator
and ECU
A713
Battery J/B No. 3A21
Active Light Relay
Multi DisplayY-B
BRAKEPKB
PKB
Ignition Switch
IF1 A721
EBDW IE15
Y-B
6 5
8 3 Y-G
3B14
3A
6 3B
5
Y-G
B4
15R-W
IE116
R-Y
Y-G
1
P3
Parking
Brake
Switch W-BBody ECU
J1
J/CDriver Side J/B
B1
Bake Fluid
Level Warning
Switch
J/B No. 3
R-W3H
153B
15
15
3A
12
1I8
1H
R-W
1
2
B B
Engine Room J/BDriver Side J/BGAUGE No. 1 IG1 Relay
4
2D4
2F
W-B
ED
R-WR-WIC17
M63
M64R-B
J/B No. 4
13
4F4
4D
R-B
10
1D 1
2
3 44
1C 3
1B1
1G W
IGW-BEngine Room J/BEngine Room R/B No. 57
BAM1
B-L
FL Block
ALT5 512 1
2H 1
2G
1
F8
F10F61
BFL MAIN W-B
142
W-R
W-L
W-L R-Y DI-240
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM WITH ELECTRONIC
BRAKE FORCE DISTRIBUTION (EBD)
396 Author: Date:
2001 AVALON (RM808U)
BRAKE Warning Light Circuit
CIRCUIT DESCRIPTION
The BRAKE warning light lights up when the brake fluid is insufficient, parking brake is applied or the EBD
is defective.
WIRING DIAGRAM
DI6NL-02
Page 603 of 1897
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM WITH ELECTRONIC
BRAKE FORCE DISTRIBUTION (EBD)DI-241
397 Author: Date:
2001 AVALON (RM808U)
INSPECTION PROCEDURE
1 Check parking brake switch circuit (See page BE-53).
NG Repair or replace parking brake switch circuit.
OK
2 Check brake fluid level warning switch circuit (See page BE-53).
NG Repair or replace brake fluid level warning
switch circuit.
OK
3 Is DTC output for ABS ?
Yes Repair circuit indicated by the output code.
No
4 Check BRAKE warning light.
See combination meter troubleshooting on page BE-2.
NG Repair or replace combination meter.
OK
