EC-430
[QR25(WITH EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Fuel PressureEBS00MC0
Idle Speed and Ignition TimingEBS00MC1
*1: Under the following conditions:
●Air conditioner switch: OFF
●Electric load: OFF (Lights, heater fan & rear window defogger)
●Steering wheel: Kept in straight-ahead position
*2: It refrigerant pressure is low, the idle speed may not be increased.
Calculated Load ValueEBS00MC2
Mass Air Flow SensorEBS00MC3
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorEBS00MC4
Engine Coolant Temperature SensorEBS00MC5
Heated Oxygen Sensor 1 HeaterEBS00MC6
Heated Oxygen sensor 2 HeaterEBS00MC7
Crankshaft Position Sensor (POS)EBS00MC8
Refer to EC-231, "Component Inspection" .
Fuel pressure at idle kPa (bar, kg/cm2 , psi)Approximately 350 (3.5, 3.57, 51)
Target idle speed
No-load*1 (in “P” or N” position)A/T: 700±50 rpm
M/T: 700±50 rpm
Air conditioner: ONIn “P” or N” position
A/T: 700 rpm or more*
2
M/T: 750 rpm or more*2
Ignition timingIn “P” or N” position AT: 15°±5° BTDC
MT: 15°±5° BTDC
Calculated load value% (Using CONSULT-II or GST)
At idle10 - 35
At 2,500 rpm10 - 35
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle1.1 - 1.5*V
Mass air flow (Using CONSULT-II or GST)1.4 - 4.0 g·m/sec at idle*
4.0 - 10.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.9 - 2.1
80 (176)0.31 - 0.37
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Resistance [at 25°C (77°F)] 2.3 - 4.3Ω
Resistance [at 25°C (77°F)] 2.3 - 4.3Ω
ENGINE CONTROL SYSTEM
EC-443
[QR25(WITHOUT EURO-OBD)]
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EC
System ChartEBS00NDT
*1: This sensor is not used to control the engine system under normal conditions.
*2: These signals are sent to the ECM through CAN communication line.
Multiport Fuel Injection (MFI) SystemEBS00NDU
INPUT/OUTPUT SIGNAL CHART
*1: Under normal conditions, this sensor is not for engine control operation.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
Input (Sensor) ECM Function Output (Actuator)
●Camshaft position sensor (PHASE)
●Crankshaft position sensor (POS)
●Mass air flow sensor
●Engine coolant temperature sensor
●Heated oxygen sensor 1
●Throttle position sensor
●Accelerator pedal position sensor
●Park/neutral position (PNP) switch
●Intake air temperature sensor
●Power steering pressure sensor
●Ignition switch
●Battery voltage
●Knock sensor
●Refrigerant pressure sensor
●Heated oxygen sensor 2 *1
●TCM (Transmission control module) *2
●Wheel sensor
●Air conditioner switch
●Electrical loadFuel injection & mixture ratio control Fuel injectors
Electronic ignition system Power transistors
Fuel pump control Fuel pump relay
On board diagnostic system MI (On the instrument panel)
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
Power valve control VIAS control solenoid valve
EVAP canister purge flow controlEVAP canister purge volume control
solenoid valve
Air conditioning cut control Air conditioner relay
Cooling fan control Cooling fan relays
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS)
Engine speed
Piston position
Fuel injec-
tion & mix-
ture ratio
controlFuel injectors Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Ignition switch Start signal
Knock sensor Engine knocking condition
Battery Battery voltage
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2 *
1Density of oxygen in exhaust gas
Wheel sensor Vehicle speed
Air conditioner switch Air conditioner operation
EC-446
[QR25(WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A°BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
●At starting
●During warm-up
●At idle
●At low battery voltage
●During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut ControlEBS00NDW
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
●When the accelerator pedal is fully depressed.
●When cranking the engine.
●At high engine speeds.
●When the engine coolant temperature becomes excessively high.
●When operating power steering during low engine speed or low vehicle speed.
●When engine speed is excessively low.
●When refrigerant pressure is excessively low or high.
SEF742M
Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner “ON” signal
Air conditioner
cut controlAir conditioner relay Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS) Engine speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Wheel sensor Vehicle speed
EC-450
[QR25(WITHOUT EURO-OBD)]
BASIC SERVICE PROCEDURE
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningEBS00NE2
DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
●Each time electric throttle control actuator or ECM is replaced.
●Idle speed or ignition timing is out of specification.
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
●Battery voltage: More than 12.9V (At idle)
●Engine coolant temperature: 70 - 100°C (158 - 212°F)
●PNP switch: ON
●Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
●Steering wheel: Neutral (Straight-ahead position)
●Vehicle speed: Stopped
●Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-449, "Accelerator Pedal Released Position Learning" .
2. Perform EC-449, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
SEF452Y
SEF454Y
TROUBLE DIAGNOSIS
EC-465
[QR25(WITHOUT EURO-OBD)]
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EC
Basic InspectionEBS00NEC
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related incident, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no-
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.
>> GO TO 3.
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2122
P2123
P2127
P2128
P2138Accelerator pedal position
sensorThe ECM controls the electric throttle control actuator in regulating the throttle opening
in order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the nor-
mal condition.
So, the acceleration will be poor. DTC No. Detected items Engine operating condition in fail-safe mode
SEF983U
SEF976U
SEF977U
TROUBLE DIAGNOSIS
EC-483
[QR25(WITHOUT EURO-OBD)]
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EC
63 L/WCamshaft position
sensor (PHASE)[Engine is running]
●Warm-up condition
●Idle speed1.0 - 4.0V
[Engine is running]
●Engine speed is 2,000 rpm.1.0 - 4.0V
64 OR/LAccelerator pedal
position sensor 2
power supply[Ignition switch “ON”]Approximately 2.5V
65 RSensor's power sup-
ply[Ignition switch “ON”]Approximately 5V
66 W/LPower supply for
ECM (Buck-up)[Ignition switch “OFF”]BATTERY VOLTAGE
(11 - 14V)
67 PPower steering pres-
sure sensor[Engine is running]
●Steering wheel is being turned.0.5 - 4.0V
[Engine is running]
●Steering wheel is not being turned.0.4 - 0.8V
71 PU/RCrankshaft position
sensor (POS)[Engine is running]
●Warm-up condition
●Idle speedApproximately 3V
[Engine is running]
●Engine speed is 2,000 rpmApproximately 3V
72 OR Mass air flow sensor[Engine is running]
●Warm-up condition
●Idle speed1.1 - 1.5V
[Engine is running]
●Warm-up condition
●Engine speed is 2,500 rpm.1.6 - 2.0V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0525E
PBIB0526E
PBIB0527E
PBIB0528E
TROUBLE DIAGNOSIS
EC-487
[QR25(WITHOUT EURO-OBD)]
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EC*1 The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data
5. Others
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.Diagnostic test mode Function
ItemDIAGNOSTIC TEST MODE
WORK
SUPPORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TEST
DTC*1FREEZE
FRAME
DATA*2
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor (PHASE)×
Mass air flow sensor×××
Engine coolant temperature sensor×××××
Heated oxygen sensor 1×××
Heated oxygen sensor 2××
Wheel sensor (Vehicle speed signal)××××
Accelerator pedal position sensor×××
Throttle position sensor×××
Intake air temperature sensor××
Knock sensor×
Refrigerant pressure sensor××
Ignition switch (start signal)××
Closed throttle position switch (accelera-
tor pedal position sensor signal)××
Air conditioner switch××
Park/neutral position (PNP) switch××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
TROUBLE DIAGNOSIS
EC-497
[QR25(WITHOUT EURO-OBD)]
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HO2S1 MNTR (B1)●Engine: After warming upMaintaining engine speed at 2,000
rpmLEAN←→ RICH
Changes more than 5 times dur-
ing 10 seconds.
HO2S2 MNTR (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quicklyLEAN←→ RICH
VEH SPEED SE
●Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as the
speedometer indication.
BATTERY VOLT
●Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN1
●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.41 - 0.72V
Accelerator pedal: Fully depressed 3.2 - 4.9V
ACCEL SEN2*
2●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.15 - 0.98V
Accelerator pedal: Fully depressed 2.98 - 4.9V
THRTL SEN1
THRTL SEN2*
2
●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released More than 0.36V
●Shift lever:
D (A/T model)
1st (M/T model)Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL
●Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS
●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG
●Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
●Ignition switch: ONShift lever:
P or N (A/T model)
Neutral (M/T model)ON
Shift lever: Except above OFF
PW/ST SIGNAL
●Engine: After warming up, idle
the engineSteering wheel is in neutral position.
(Forward direction)OFF
Steering wheel is turned. ON
LOAD SIGNAL
●Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
IGNITION SW
●Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW
●Engine: After warming up, idle
the engineHeater fan is operating. ON
Heater fan is not operating OFF
BRAKE SW
●Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdleMT: 12° - 16° BTDC
AT: 1 4° - 18° BTDC
2,000 rpm 25° - 45° BTDC MONITOR ITEM CONDITION SPECIFICATION