TROUBLE DIAGNOSIS
EC-801
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Description for Work Flow
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a problem. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and
DTC to be detected. Examples:
●Vehicle ran out of fuel, which caused the engine to misfire.
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
“DIAGNOSTIC WORK SHEET”, EC-801
.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-788
.) The (1st trip) DTC and the (1st trip)
freeze frame data can be used when duplicating the incident at STEP III & IV.
If the incident cannot be verified, perform EC-847, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The “Symptom Matrix Chart” will be useful. See EC-809
.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CONSULT-II
to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-847, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the
(1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG)
mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-847, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The (1st
trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-805
.) Then perform inspections
according to the Symptom Matrix Chart. (Refer to EC-809
.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-819
, EC-838 .
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “Circuit Inspection” in
GI-23, "
How to Perform Efficient Diagnosis for an Electrical Incident" .
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform EC-847, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" .
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the incident
is still detected in the final check, perform STEP VI by using a method different from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM
and TCM (Transmission control module). (Refer to EC-788, "
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" and AT-39, "HOW TO ERASE DTC" .)
SEF907L
EC-804
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch “ON” or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided (CONSULT-
II display)
Just as ignition switch is turned
ON or Start40°C (104°F)
More than approx. 4 minutes after
ignition ON or Start80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0120 Throttle position sensor cir-
cuitECM controls the electric throttle control actuator by regulating the throttle opening to
small range.
Therefore, acceleration will be poor.
Condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration DTC No. Detected items Engine operating condition in fail-safe mode
EC-822
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
42 B/R Ignition switch[Ignition switch “OFF”]0V
[Ignition switch “ON”]BATTERY VOLTAGE
(11 - 14V)
43 G/OR PNP switch[Ignition switch “ON”]
●Gear position is “P” or “N”.Approximately 0V
[Ignition switch “ON”]
●Except the above gear positionA/T model
BATTERY VOLTAGE
(11 - 14V)
M/T model
Approximately 5V
50 LG Data link connector[Ignition switch “ON”]
●CONSULT-II or GST is disconnected.Approximately 5V
52 R/WElectrical load signal
(Rear window defog-
ger signal)[Ignition switch “ON”]
●Rear window defogger switch is “ON”BATTERY VOLTAGE
(11 - 14V)
[Ignition switch “ON”]
●Rear window defogger switch is “OFF”Approximately 0V
53 R/YElectrical load signal
(Headlamp signal)[Ignition switch “ON”]
●Lighting switch is “2ND” positionBATTERY VOLTAGE
(11 - 14V)
[Ignition switch “ON”]
●Lighting switch is “OFF”Approximately 0V
55 LG/BHeater fan switch sig-
nal[Ignition switch “ON”]
●Heater fan control switch is “ON”Approximately 0V
[Ignition switch “ON”]
●Heater fan control switch is “OFF”Approximately 5V
58 B Sensors' ground[Engine is running]
●Warm-up condition
●Idle speedApproximately 0V
59
60
106
108B
B
B/Y
B/YECM ground[Engine is running]
●Idle speedEngine ground
63 L/WCamshaft position
sensor (PHASE)[Engine is running]
●Warm-up condition
●Idle speed1.0 - 4.0V
[Engine is running]
●Engine speed is 2,000 rpm.1.0 - 4.0V
64 OR/LAccelerator pedal
position sensor 2
power supply[Ignition switch “ON”]Approximately 2.5V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0525E
PBIB0526E
TROUBLE DIAGNOSIS
EC-823
[QR20(WITH EURO-OBD)]
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EC65 RSensor's power sup-
ply[Ignition switch “ON”]Approximately 5V
66 W/LPower supply for
ECM (Buck-up)[Ignition switch “OFF”]BATTERY VOLTAGE
(11 - 14V)
67 PPower steering pres-
sure sensor[Engine is running]
●Steering wheel is being turned.0.5 - 4.0V
[Engine is running]
●Steering wheel is not being turned.0.4 - 0.8V
71 PU/RCrankshaft position
sensor (POS)[Engine is running]
●Warm-up condition
●Idle speedApproximately 3V
[Engine is running]
●Engine speed is 2,000 rpmApproximately 3V
72 OR Mass air flow sensor[Engine is running]
●Warm-up condition
●Idle speed1.1 - 1.5V
[Engine is running]
●Warm-up condition
●Engine speed is 2,500 rpm.1.6 - 2.0V
73 WThrottle position sen-
sor 1[Ignition switch “ON”]
●Engine stopped
●Gear position is “D” (A/T model)
●Gear position is “1st” (M/T model)
●Accelerator pedal fully releasedMore than 0.36V
[Ignition switch “ON”]
●Engine stopped
●Gear position is “D” (A/T model)
●Gear position is “1st” (M/T model)
●Accelerator pedal fully depressedLess than 4.75V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0527E
PBIB0528E
EC-824
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
74 GThrottle position sen-
sor 2[Ignition switch “ON”]
●Engine stopped
●Gear position is “D” (A/T model)
●Gear position is “1st” (M/T model)
●Accelerator pedal fully releasedLess than 4.75V
[Ignition switch “ON”]
●Engine stopped
●Gear position is “D” (A/T model)
●Gear position is “1st” (M/T model)
●Accelerator pedal fully depressedMore than 0.36V
75 R/LAccelerator pedal
position sensor 1[Ignition switch “ON”]
●Engine stopped
●Accelerator pedal fully released0.41 - 0.71V
[Ignition switch “ON”]
●Engine stopped
●Accelerator pedal fully depressedMore than 3.9V
76 B/WAccelerator pedal
position sensor 2[Ignition switch “ON”]
●Engine stopped
●Accelerator pedal fully released0.09 - 0.48V
[Ignition switch “ON”]
●Engine stopped
●Accelerator pedal fully depressedMore than 1.9V
80 B/PMass air flow sensor
ground[Engine is running]
●Warm-up condition
●Idle speedApproximately 0V
81 L/B Vehicle speed sensor[Engine is running]
●Lift up the vehicle
●Vehicle speed is 40 km/h (25MPH)Approximately 2.3V
82 W Knock sensor[Engine is running]
●Idle speedApproximately 2.5V
83 R/LRefrigerant pressure
sensor[Engine is running]
●Warm-up condition
●Both A/C switch and blower switch are “ON”.
(Compressor operates.)1.0 - 4.0V
84 Y/GIntake air tempera-
ture sensor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with intake
air temperature.
86 LAccelerator pedal
position sensor 2
ground[Ignition switch “ON”]Approximately 0V
90 WAccelerator pedal
position sensor sig-
nal output[Ignition switch “ON”]
●Accelerator pedal fully released0.41 - 0.71V
[Ignition switch “ON”]
●Accelerator pedal fully depressedMore than 3.9V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0531E
TROUBLE DIAGNOSIS
EC-825
[QR20(WITH EURO-OBD)]
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EC92 G/WHeated oxygen sen-
sor 1[Engine is running]●Warm-up condition
●Engine speed is 2,000 rpm.0 - Approximately 1.0V (Periodi-
cally change)
93 BR/YEngine coolant tem-
perature sensor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature.
95 OR/BHeated oxygen sen-
sor 2[Engine is running]
●Warm-up condition
●Engine speed is 2,000 rpm.0 - Approximately 1.0V
101
102
103
104R/B
Y/B
G/B
L/BInjector No. 1
Injector No. 2
Injector No. 3
Injector No. 4[Engine is running]
●Warm-up condition
●Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Warm-up condition
●Engine speed is 2,000 rpmBATTERY VOLTAGE
(11 - 14V)
107 Y/RIntake valve timing
control solenoid valve[Engine is running]
●Warm-up condition
●Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Warm-up condition
●When revving engine up to 2,000 rpm quicklyApproximately 4V - BATTERY
VOLTAGE (11 - 14V)
109
111W
WPower supply for
ECM[Ignition switch “ON”]BATTERY VOLTAGE
(11 - 14V)
11 2 W / RThrottle control motor
relay[Ignition switch “OFF”]BATTERY VOLTAGE
(11 - 14V)
[Ignition switch “ON”]0 - 1.0V
11 3 W / BThrottle control motor
relay power supply[Ignition switch “ON”]BATTERY VOLTAGE
(11 - 14V) TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0529E
PBIB0530E
PBIB0532E
TROUBLE DIAGNOSIS
EC-827
[QR20(WITH EURO-OBD)]
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EC
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-780
.
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor (PHASE)×
Mass air flow sensor×××
Engine coolant temperature sensor×××××
Heated oxygen sensor 1×××××
Heated oxygen sensor 2×××××
Wheel sensor××××
Accelerator pedal position sensor×××
Throttle position sensor×××
Intake air temperature sensor×××
Knock sensor×
Refrigerant pressure sensor××
Ignition switch (start signal)××
Closed throttle position switch
(accelerator pedal position sensor
signal)××
Air conditioner switch××
Park/neutral position (PNP) switch×××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Injectors×× ×
Power transistor (Ignition timing)×× ×
Throttle control motor relay×××
EVAP canister purge volume con-
trol solenoid valve××××
Air conditioner relay××
Fuel pump relay××××
Cooling fan relay××××
Heated oxygen sensor 1 heater××××
Heated oxygen sensor 2 heater××××
Intake valve timing control solenoid
valve××××
Calculated load value×××
EC-830
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
DATA MONITOR MODE
Monitored Item
×: Applicable
Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
ENG SPEED [rpm]××
●Indicates the engine speed computed
from the signals of the crankshaft posi-
tion sensor (POS) and camshaft posi-
tion sensor (PHASE).●Accuracy becomes poor if engine
speed drops below the idle rpm.
●If the signal is interrupted while the
engine is running, an abnormal
value may be indicated.
MAS A/F SE-B1 [V]××
●The signal voltage of the mass air flow
sensor is displayed.●When the engine is stopped, a
certain value is indicated.
COOLAN TEMP/S
[°C] or [°F]××
●The engine coolant temperature (deter-
mined by the signal voltage of the
engine coolant temperature sensor) is
displayed.
●When the engine coolant tempera-
ture sensor is open or short-cir-
cuited, ECM enters fail-safe mode.
The engine coolant temperature
determined by the ECM is dis-
played.
HO2S1 (B1) [V]××
●The signal voltage of the heated oxygen
sensor 1 is displayed.
HO2S2 (B1) [V]××
●The signal voltage of the heated oxygen
sensor 2 is displayed.
HO2S1 MNTR (B1)
[RICH/LEAN]××
●Display of heated oxygen sensor 1 sig-
nal during air-fuel ratio feedback control:
RICH ... means the mixture became
“rich”, and control is being affected
toward a leaner mixture.
LEAN ... means the mixture became
“lean”, and control is being affected
toward a rich mixture.●After turning ON the ignition
switch, “RICH” is displayed until
air-fuel mixture ratio feedback
control begins.
●When the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continu-
ously.
HO2S2 MNTR (B1)
[RICH/LEAN]×
●Display of heated oxygen sensor 2 sig-
nal:
RICH ... means the amount of oxygen
after three way catalyst is relatively
small.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
large.
●When the engine is stopped, a
certain value is indicated.
VHCL SPEED SE
[km/h] or [mph]××
●The vehicle speed computed from the
vehicle speed signal is displayed.
BATTERY VOLT
[V]××
●The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]××
●The accelerator pedal position sensor
signal voltage is displayed.
ACCEL SEN 2 [V]×
THRTL SEN 1 [V]××
●The throttle position sensor signal volt-
age is displayed.
THRTL SEN 2 [V]×
INT/A TEMP SE
[°C] or [°F]××
●The intake air temperature (determined
by the signal voltage of the intake air
temperature sensor) is indicated.
START SIGNAL
[ON/OFF]××
●Indicates [ON/OFF] condition from the
starter signal.●After starting the engine, [OFF] is
displayed regardless of the starter
signal.