2001 NISSAN X-TRAIL Line pressure

AT-522
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
Stall Revolution
ECS004MK
Line PressureECS004ML
Control ValvesECS004MM
CONTROL VALVE AND PLUG RETURN SPRINGS
For 85X23 model
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information. EngineStall revolutio n
rpm
QR20DE 2,450 - 2,950
QR25DE 2,300 - 2,750
Engine speed
rpmLine pressure kPa (kg/cm2 , psi)
D, 2 and 1 positions R position
Idle 500 (5.1, 73) 778 (7.9, 113)
Stall 1,233 (12.6, 179) 1,918 (19.6, 278)
PartsItem
Part No.* Free length Outer diameter
Upper body23 Pilot valve spring 31742-3AX03 38.98 (1.535) 8.9 (0.350)
7 1-2 accumulator valve spring 31742-3AX00 20.5 (0.807) 6.95 (0.274)
28 1-2 accumulator piston spring 31742-85X02 55.60 (2.189) 19.6 (0.772)
33 1st reducing valve spring 31742-80X05 27.0 (1.063) 7.0 (0.276)
35 3-2 timing valve spring 31736-01X00 23.0 (0.906) 6.65 (0.262)
18 Overrun clutch reducing valve spring 31742-80X15 37.5 (1.476) 6.9 (0.272)
16 Torque converter relief valve spring 31742-80X07 31.0 (1.220) 9.0 (0.354)
11 Torque converter clutch control valve 31742-85X00 56.98 (2.243)6.5 (0.256)
3 Cooler check valve spring 31742-85X01 29.4 (1.157) 6.0 (0.236)
Lower body15 Pressure regulator valve spring 31742-80X13 45.0 (1.772) 15.0 (0.591)
20 Overrun clutch control valve spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
24 Accumulator control valve spring 31742-80X02 22.0 (0.866) 6.5 (0.256)
29 Shift valve A spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
32 Shuttle valve spring 31762-41X04 51.0 (2.008) 5.65 (0.222)
12 Shift valve B spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
7
Pressure modifier valve spring31742-41X15 30.5 (1.201) 9.8 (0.386)
3 31742-80X16 32.0 (1.260) 6.9 (0.272)
— Oil cooler relief valve spring 31872-31X00 17.02 (0.670) 8.0 (0.315)

AT-530
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
BEARING RACE FOR ADJUSTING TOTAL END PLAY
*: Always check with the Parts Department for the latest parts information.
Reverse Clutch End PlayECS004MX
THRUST WASHERS FOR ADJUSTING REVERSE CLUTCH DRUM END PLAY
*: Always check with the Parts Department for the latest parts information.
Removal and InstallationECS004MY
Unit: mm (in)
Shift Solenoid ValvesECS004MZ
Solenoid ValvesECS004N0
Thickness mm (in) Part number*
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.4 (0.055)
1.6 (0.063)
1.8 (0.071)
2.0 (0.079)
0.9 (0.035)
1.1 (0.043)
1.3 (0.051)
1.5 (0.059)
1.7 (0.067)
1.9 (0.075)31435-80X00
31435-80X01
31435-80X02
31435-80X03
31435-80X04
31435-80X05
31435-80X06
31435-80X09
31435-80X10
31435-80X11
31435-80X12
31435-80X13
31435-80X14
Reverse clutch end play mm (in) 0.55 - 0.90 (0.0217 - 0.0354)
Thickness mm (in) Part number*
0.80 (0.0315)
0.95 (0.0374)
1.10 (0.0433)
1.25 (0.0492)
1.40 (0.0551)
1.55 (0.0610)
1.70 (0.0669)
1.85 (0.0728)31508-80X13
31508-80X14
31508-80X15
31508-80X16
31508-80X17
31508-80X18
31508-80X19
31508-80X20
Engine Distance between end of converter housing and torque converter
QR20DE19 (0.75)
QR25DE14 (0.55)
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
Solenoid valves Resistance (Approx.)ΩTerminal No.
Shift solenoid valve A 20 - 30 2
Shift solenoid valve B 5 - 20 1
Overrun clutch solenoid valve 20 - 30 3
Line pressure solenoid valve 2.5 - 5 4
Torque converter clutch solenoid valve 5 - 20 5

REAR FINAL DRIVE ASSEMBLY
RFD-21
C
E
F
G
H
I
J
K
L
MA
B
RFD
3. Fit a drift to the right and left side bearing adjusting shims indi-
vidually. Compress differential case assembly and side bearing
to remove carrier case assembly and rear cover.
CAUTION:
The pressure shall be as low as possible to remove carrier
case assembly and rear cover. The maximum pressure shall
be 10kN (1 ton, 1.1 US ton, 1.0 Imp ton).
NOTE:
The differential case assembly, side bearings, and adjusting
shims are compressed and integrated in the carrier case and
rear cover.
4. Remove side bearing adjusting shims and side bearing outer
race.
CAUTION:
Mark the side bearing adjusting shims so that the original mounting positions (right/left) can be
identified later.
5. Remove drive gear mounting bolts, and remove drive gear from the differential case.
6. Using a puller and a drift, remove side bearing inner race.
7. Using a pin punch, pull the lock pin out of the pinion mate shaft.
8. Remove pinion mate shaft, pinion mate gears, pinion mate
thrust washers, side gears, side gear thrust washers from the
differential case.
Removing Drive Pinion Assembly
1. Remove electronically controlled coupling assembly. Refer to
RFD-20, "
Removal of Electronically Controlled Coupling Assem-
bly" .
2. Remove differential case assembly. Refer to RFD-20, "
Removal
of Differential Assembly" .
3. Fit a drive pinion socket onto the drive pinion spline. Using a
pinion nut wrench, remove pinion nut.
4. Remove center oil seal.
SDIA0575E
SDIA0620E
PDG0219D
PDG0220D

RSU-6
REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and Service
EES0007F
Check axle and suspension parts for excessive play, wear, and damage.
●Move rear wheels (RH/LH) to check abnormal free play.
●Retighten all nuts and bolts to the specified torque.
●Check strut for oil leakage and damage.
Wheel AlignmentEES0007G
DESCRIPTION
●Measure wheel alignment under unladen conditions. “Unladen conditions” means that fuel, coolant, and
lubricant are full. However, spare tire, jack, and hand tools should be unloaded.
PRELIMINARY INSPECTION
1. Check the tires for improper air pressure and wear.
2. Check road wheels for runout.
3. Check wheel bearing axial endplay.
4. Check strut operation.
5. Check each mounting point of axle and suspension for looseness and deformation.
6. Check each link and arm for cracks, deformation, and other damage.
7. Check the vehicle posture.
CAMBER
Camber is preset at factory and cannot be adjusted.
●If the camber is not within specification, inspect and replace any damaged or worn rear suspension parts.
TOE-IN
Measure toe-in using the following procedure.
●Always perform following procedure on a flat surface.
●Make sure that no person is in front of the vehicle before push-
ing it.
1. Bounce rear of vehicle up and down to stabilize the posture.
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of tread (rear side) of both tires at the
same height as hub center. This mark is a measuring points.
1. Strut spacer 2. Strut mounting insulator 3. Spring upper seat
4. Upper rubber seat 5. Bound bumper 6. Coil spring
7. Strut 8. Rear axle assembly 9. Rear suspension member
10. Stopper 11. Stopper 12. Eccentric disc
13. Rear parallel link 14. Toe-in adjusting bolt 15. Front parallel link
16. Radius rod 17. Stabilizer bar 18. Clamp
19. Bushing 20. Connecting rod
Camber : RSU-14, "SERVICE DATA AND SPECIFICATIONS (SDS)"
AFA050

ROAD WHEEL TIRE ASSEMBLY
WT-5
C
D
F
G
H
I
J
K
L
MA
B
WT
c. If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other (as shown in
the figure).
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start wheel balancer again.
4. Install drive-in balance weight on inner side of road wheel in the
wheel balancer indication position (angle).
CAUTION:
Do not install more than two balance weights.
5. Start wheel balancer. Make sure that inner and outer residual
unbalance values are 10 g (0.35 oz) each or below.
●If either residual unbalance value exceeds 10 g (0.35 oz), repeat installation procedures.
Wheel balance (Maximum allowable unbalance):
RotationEES000J3
●After rotating the tires, adjust the tire pressure.
●Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Maximum allowable
unbalanceDynamic (At rim flange) Less than 10 g (0.35 oz) (one side)
Static (At rim flange) Less than 20 g (0.70 oz)
SMA056D
Tightening torque of wheel nut:
98 - 118 N·m (10 - 12 kg-m, 72 - 87 ft-lb)
SMA829C

BRC-4
[4WD/ABS]
PRECAUTIONS
[4WD/ABS]PRECAUTIONSPFP:00001
Precautions for brake systemEFS001B6
●Recommended fluid is brake fluid “DOT 3 ”or “DOT 4”.
●Never reuse drained brake fluid.
●Be careful not to splash brake fluid on painted areas.
●To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
●Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
●Use flare nut wrench when removing and installing brake tube.
●Always torque brake lines when installing.
●Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-10, "
Brake Burnishing
Procedure" .
●Before working, turn OFF ignition switch. Disconnect connectors
for ABS actuator and control module or battery terminals.
WARNING:
●Clean brake pads and shoes with a waste cloth, then wipe
with a dust collector.
Precautions for brake controlEFS001B7
●If malfunction is indicated by 4WD warning lamp and/or ABS warning lamp, collect necessary information
from customer (what symptoms are present under what conditions). Find out possible causes before start-
ing service. Besides electrical system inspection, check operation of ABS actuator.
●If malfunction is detected, proceed to trouble diagnosis after checking tire pressure and tire wear.
●Stopping distance or steering stability may be deteriorated by the following conditions. Tire size and type
are in improper combination. Brake pads are not Nissan genuine parts.
●Fitting tires of different size on vehicle can be cause of longitudinal vibration. Always use tires of the same
size and brand. Exchange front and rear tires on the following conditions: Longitudinal vibration occurs in
vehicle with tires of the same size and brand. After replacement, perform trouble diagnosis. 1580|None
●4WD/ABS function may have a failure or error under following condition: There is radio, antenna, or
antenna lead-in wire (including wiring) near control module.
●If aftermarket parts (e.g. Car stereo equipment, CD player) have been installed, check electrical har-
nesses for pinches, open, and improper wiring.
SBR820BA

BRC-82
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
10. Drive the vehicle at Approx. 30 km/h (19 MPH) and check that the ABS warning lamp, ESP OFF indicator
lamp, and SLIP indicator lamp stay off.
CAUTION:
ESP OFF switch is not cancelled.
Self-Diagnostic Items to Result Mode
Self-Diagnostic item Malfunction detecting condition Check route
FR LH SENSOR – 1 Circuit of front LH wheel sensor is open.
Wheel sensor and cir-
cuit. Refer to BRC-92
RR RH SENSOR – 1 Circuit of rear RH wheel sensor is open.
FR RH SENSOR – 1 Circuit of front RH wheel sensor is open.
RR LH SENSOR – 1 Circuit of rear LH wheel sensor is open.
FR LH SENSOR – 2 Front LH wheel sensor is shorted or input signal is abnormal.
RR RH SENSOR – 2 Rear RH wheel sensor is shorted or input signal is abnormal.
FR RH SENSOR – 2 Front RH wheel sensor is shorted or input signal is abnormal.
RR LH SENSOR – 2 Rear LH wheel sensor is shorted or input signal is abnormal.
MAIN RELAYDuring the actuator relay operation with OFF, when the actuator
relay turns ON. Or when the control line for the relay is shorted to
the ground.Actuator relay and cir-
cuit. Refer to BRC-104
During the actuator relay operation with ON, when the actuator
relay turns OFF. Or when the control line for the relay is open.
STOP LAMP SW Stop lamp switch circuit is open.Stop lamp switch and cir-
cuit. Refer to BRC-106
PRESS SEN CIRCUIT Pressure sensor signal line is open or shorted, or pressure sen-
sor is abnormal.Pressure sensor and cir-
cuit. Refer to BRC-95
ST ANGLE SEN CIRCUIT Neutral position of the steering wheel angle sensor is dislocated,
or the steering wheel angle sensor is abnormal.Steering wheel angle
sensor and circuit. Refer
to BRC-96
YAW RATE SENOR Yaw rate sensor is abnormal, or the yaw rate sensor signal line is
open or shorted.Yaw rate/transverse
acceleration sensor and
circuit. Refer to BRC-98
FR LH IN ABS SOLCircuit of the front LH wheel inlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
Solenoid valve and cir-
cuit. Refer to BRC-99
FR LH OUT ABS SOLCircuit of the front LH wheel outlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
RR RH IN ABS SOLCircuit of the rear RH wheel inlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
RR RH OUT ABS SOLCircuit of the rear RH wheel outlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
FR RH IN ABS SOLCircuit of the front RH wheel inlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
FR RH OUT ABS SOLCircuit of the front RH wheel outlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
RR LH IN ABS SOLCircuit of the rear LH wheel inlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
RR LH OUT ABS SOLCircuit of the rear LH wheel outlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.

TROUBLE DIAGNOSIS
BRC-83
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
(note) “ACTUATOR RLY” on the CONSULT-II self-diagnosis results indicates the malfunction of the actuator motor relay and circuit.
DATA MONITOR
For details of the data monitor function, refer to the CONSULT-II Instruction Manual.
USV LINE [FL-RR]ESP switch-over solenoid valve 1 on the primary side is open cir-
cuit or shorted, or the control line is open or shorted to the power
supply or the ground.
ESP switch-over sole-
noid valve and circuit.
Refer to BRC-99
. USV LINE [FR-RL]ESP switch-over solenoid valve 1 on the secondary side is open
circuit or shorted, or the control line is open or shorted to the
power supply or the ground.
HSV LINE [FL-RR]ESP switch-over solenoid valve 2 on the primary side is open cir-
cuit or shorted, or the control line is open or shorted to the power
supply or the ground.
HSV LINE [FR-RL]ESP switch-over solenoid valve 2 on the secondary side is open
circuit or shorted, or the control line is open or shorted to the
power supply or the ground.
PUMP MOTOR
ACTUATOR RLY (note) During the actuator motor operation with ON, when the actuator
motor turns OFF. Or when the control line for actuator motor relay
is open.Actuator motor, motor
relay, and circuit. Refer
to BRC-102
During the actuator motor operation with OFF, when the actuator
motor turns ON. Or when the control line for relay is shorted to
ground.
ABS SENSOR
[ABNORMAL SIGNAL]Wheel sensor input is abnormal.Wheel sensor and cir-
cuit. Refer to BRC-92
BATTERY VOLTAGE
[ABNORMAL]ESP/TCS/ABS control unit battery voltage is too low.ESP/TCS/ABS control
unit battery voltage cir-
cuit and ground circuit.
Refer to BRC-106
ST ANGLE SEN SIGNALNeutral position correction of steering wheel angle sensor is not
finished.Neutral position adjust-
ment of steering wheel
angle sensor. Refer to
BRC-108
ST ANG SEN COM CIRCAN communication system or steering wheel angle sensor is
abnormal.Steering wheel angle
sensor and CAN com-
munication circuit. Refer
to BRC-110
SIDE G-SEN CIRCUITSide G sensor is abnormal, or the signal line of side G sensor is
open or shorted.Yaw rate and Side G
sensor and circuit. Refer
to BRC-98
EMERGENCY BRAKEESP/TCS/ABS control unit malfunction (pressure increase is too
much or too little.)ESP/TCS/ABS control
unit. Refer to BRC-108
CONTROLLER FAILURE ESP/TCS/ABS internal malfunction of control unitESP/TCS/ABS control
unit. Refer to BRC-94
CAN COMM CIRCUIT
●CAN communication line is open or shorted.
●ESP/TCS/ABS control unit internal malfunction.
●Battery voltage for EMC is interrupted instantaneously for
Approx. 0.5 seconds or more.Communication circuit
between ESP/TCS/ABS
control unit and units.
Refer to BRC-110
BR FLUID LEVEL LOWBrake fluid level drops or communication line between the ESP/
TCS/ABS control unit and the brake fluid level warning switch is
open or shorted. Communication circuit
between the ESP/TCS/
ABS control unit and the
brake fluid level warning
switch.
Reservoir tank fluid.
Refer to BRC-109
ENGINE SIGNAL 1-4, 6 Major engine components are abnormal Engine system. Refer to
BRC-94
Self-Diagnostic item Malfunction detecting condition Check route