TROUBLE DIAGNOSIS
EC-1147
[QR20(WITHOUT EURO-OBD)]
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TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionEBS00N3W
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose a incident that occurs intermit-
tently rather than continuously. Most intermittent malfunctions are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” on EC-1148
.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” like the exam-
ple on EC-1150
should be used.
Start your diagnosis by looking for “conventional” incidents first. This
will help troubleshoot driveability incidents on an electronically con-
trolled engine vehicle.
MEF036D
SEF233G
SEF234G
TROUBLE DIAGNOSIS
EC-1181
[QR20(WITHOUT EURO-OBD)]
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REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description
CONSULT-II has two kinds of triggers and they can be selected by
touching “SETTING” in “DATA MONITOR” mode.
1. “AUTO TRIG” (Automatic trigger):
–The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC/1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown at right, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%,
“REAL-TIME DIAG” screen is displayed. If “STOP” is touched on
the screen during “Recording Data ... xx%”, “REAL-TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
–DTC/1st trip DTC and malfunction item will not be displayed automatically on CONSULT-II screen even
though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a malfunction is detected.
Operation
1. “AUTO TRIG”
POWER BAL-
ANCE
●Engine: After warming up, idle
the engine.
●A/C switch “OFF”
●Shift lever “N”
●Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.
●Harness and connectors
●Compression
●Fuel injectors
●Power transistor
●Spark plugs
●Ignition coils
COOLING FAN
●Ignition switch: ON
●Turn the cooling fan “ON” and
“OFF” with CONSULT-II.Cooling fan moves and stops.
●Harness and connectors
●Cooling fan relay
●Cooling fan motor
ENG COOLANT
TEMP
●Engine: Return to the original
trouble condition
●Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Engine coolant temperature sen-
sor
●Fuel injectors
FUEL PUMP
RELAY
●Ignition switch: ON (Engine
stopped)
●Turn the fuel pump relay “ON”
and “OFF” using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.●Harness and connectors
●Fuel pump relay
PURG VOL
CONT/V
●Engine: After warming up, run
engine at 1,500 rpm.
●Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.●Harness and connectors
●Solenoid valve
V/T ASSIGN
ANGLE
●Engine: Return to the original
trouble condition
●Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Intake valve timing control sole-
noid valve TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
SEF706XSEF707X
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION
A
B
MA
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
DESCRIPTION ............................................................ 4
Pre-delivery Inspection Items ................................... 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
PERIODIC MAINTENANCE ....................................... 7
Periodic Maintenance ............................................... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE AND QR25DE PETROL
ENGINE) ............................................................... 7
CHASSIS AND BODY MAINTENANCE
(QR20DE AND QR25DE PETROL ENGINE) ....... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) ................ 8
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) .............................. 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE AND QR25DE PETROL
ENGINE) .............................................................. 11
CHASSIS AND BODY MAINTENANCE
(QR20DE AND QR25DE PETROL ENGINE) ..... 12
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) .............. 13
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) ............................ 14
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 14
RECOMMENDED FLUIDS AND LUBRICANTS ...... 16
Fluids and Lubricants ............................................. 16
SAE Viscosity Number ........................................... 17
GASOLINE ENGINE ........................................... 17
DIESEL ENGINE ................................................. 17
Engine Coolant Mixture Ratio ................................ 18
ENGINE MAINTENANCE (QR20DE·QR25DE) ........ 19
Checking Drive Belts .............................................. 19
Tension Adjustment ................................................ 19Changing Engine Coolant ....................................... 19
DRAINING ENGINE COOLANT .......................... 19
REFILLING ENGINE COOLANT ......................... 20
FLUSHING COOLING SYSTEM ......................... 21
Checking Cooling System ...................................... 21
CHECKING COOLING SYSTEM HOSES ........... 21
CHECKING RADIATOR ...................................... 21
CHECKING RADIATOR CAP .............................. 21
CHECKING RADIATOR SYSTEM FOR LEAKS ... 22
Checking Fuel Lines ............................................ ... 22
Changing Air Cleaner Filter .................................... 22
VISCOUS PAPER TYPE ..................................... 22
DRY PAPER TYPE .............................................. 22
Changing Engine Oil ............................................ ... 23
Changing Oil Filter .................................................. 23
Checking and Changing Spark Plugs ..................... 24
REMOVAL ........................................................... 24
INSPECTION AFTER REMOVAL ....................... 24
INSTALLATION ................................................... 25
Checking EVAP Vapor Lines .................................. 25
ENGINE MAINTENANCE (YD22DDTI) .................... 26
Checking Drive Belts .............................................. 26
Tension Adjustment ............................................. ... 26
AIR CONDITIONER COMPRESSOR BELT ........ 27
ALTERNATOR AND WATER PUMP BELT .......... 27
Changing Engine Coolant ....................................... 27
DRAINING ENGINE COOLANT .......................... 27
REFILLING ENGINE COOLANT ......................... 28
FLUSHING COOLING SYSTEM ......................... 29
Checking Cooling System ...................................... 29
CHECKING COOLING SYSTEM HOSES ........... 29
CHECKING RADIATOR ...................................... 29
CHECKING RADIATOR CAP .............................. 30
CHECKING RADIATOR SYSTEM FOR LEAKS ... 30
Checking Fuel Lines ............................................ ... 30
Changing Fuel Filter ............................................... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
Changing Air Cleaner Filter .................................... 32
VISCOUS PAPER TYPE ..................................... 32
PERIODIC MAINTENANCE
MA-7
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PERIODIC MAINTENANCEPFP:00026
Periodic MaintenanceELS000AM
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary,R = Replace,.
NOTE:
● Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
●(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
●(2) Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum limit.
●(3) First replace at 90,000 Km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform "I"
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
●(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
●(5) Perform only according to "Maintenance Under Severe Driving conditions" for models without Euro-OBD system. For
models with Euro-OBD system, periodic maintenance is not required.
CHASSIS AND BODY MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage <30,000 Km/year)
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis, but on an annual
basis when driving less than 15,000 km (9,000
miles) per yearkm x
1,000
(Miles x
1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE (1)EM-53
Drive beltsSee
NOTE (2)MA-19
Engine oil (Use recommended oil.)R RRRRRRRMA-23
Engine oil filter (Use NISSAN genuine part or
equivalent)R RRRRRRRMA-23
Engine anti-freeze coolant (Use genuine NISSAN
Anti-Freeze Coolant (L2N) or equivalent.)See
NOTE (3)IRIMA-19
Cooling system II IIIIIIMA-21
Fuel lines I I I IMA-22
Air cleaner filterRRMA-22
Fuel filter (In-tank type)See
NOTE (4)FL-4
Spark plugs R R R RMA-24
EVAP vapor lines (With carbon canister) I I I IEC-425or EC-
111 2
Heated oxygen sensor 1 See
NOTE (5)EC-1320
MA-12
PERIODIC MAINTENANCE
NOTE:
● Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
●(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
●(2) Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum limit.
●(3) First replace at 90,000 Km (54,000 miles), then every 60,000 km (36,000 miles). Perform "I" (Checking the mixture ratio
and correcting the mixture ratio if necessary) at the middle of replacement interval.
●(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
●(5) Perform only according to "Maintenance Under Severe Driving conditions" for models without Euro-OBD system. For
models with Euro-OBD system, periodic maintenance is not required.
CHASSIS AND BODY MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary,R = Replace, L = Lubricate. Cooling system I I I IMA-21
Fuel linesIIMA-22
Air cleaner filterRRMA-22
Fuel filter (In-tank type)See
NOTE (4)FL-4
Spark plugs R R R RMA-24
EVAP vapor lines (With carbon canister) I IEC-111 2 o r
EC-
111 2
Heated oxygen sensor 1 See
NOTE (5)EC-1320
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis, but on an annual
basis when driving less than 15,000 km (9.000
miles) per yearkm x
1,000
(Miles x
1,000)
Months15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes
first.km x 1,000
(Miles x 1,000)
Months15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
Underhood and under vehicle
Headlamp aiming I I I ILT- 6
Brake & clutch, systems and fluid (For
level & leaks)IIIIMA-35,MA-
39
Brake fluidRRMA-39
Brake booster vacuum hoses, connec-
tions & check valveIIBR-19
Power steering fluid & lines (For level
& leaks)IIIIMA-40
Manual transaxle gear oil (For level &
leaks)IIIIMA-35
Automatic transaxle fluid (For level &
leaks)IIIIMA-36
Transfer gear oil (For level & leaks) I I I IMA-37
Differential gear oil (For level & leaks
or replace)IRIRMA-38,MA-
38
MA-24
ENGINE MAINTENANCE (QR20DE·QR25DE)
4. Apply engine oil to the oil seal circumference of the new oil filter.
5. Screw the oil filter manually until it touches the installation sur-
face, then tighten it by 2/3 turn.
6. After warming up the engine, check for engine oil leakage.
7. Check engine oil level and add engine oil. Refer to LU-7, "
ENGINE OIL" .
Checking and Changing Spark PlugsELS000K1
REMOVAL
1. Remove ignition coil. Refer to EM-29, "IGNITION COIL" .
2. Remove spark plug with suitable spark plug wrench.
CAUTION:
Do not drop or shock it.
INSPECTION AFTER REMOVAL
●Use standard type spark plug for normal condition.
●The hot type spark plug is suitable when fouling occurs with the standard type spark plug under conditions
such as.
–frequent engine starts.
–low ambient temperatures.
●The cold type spark plug is suitable when spark knock occurs with the standard type spark plug under
conditions such as.
–extended highway driving.
–frequent high engine revolution.
SMA010
Oil filter:
: 14.7 - 20.5 N·m (1.5 - 2.1 Kg-m, 11 - 15 ft-lb)
SMA229B
SEM294A
MakeNGK
Standard typeLFR5A-11
Hot typeLFR4A-11
Cold typeLFR6A-11