EC-16
On Board Diagnosis Logic ...................................1275
DTC Confirmation Procedure ..............................1276
Wiring Diagram ....................................................1277
Diagnostic Procedure ..........................................1278
Component Inspection .........................................1280
DTC P1123 THROTTLE CONTROL MOTOR RELAY 1281
Component Description .......................................1281
CONSULT-II Reference Value in Data Monitor Mode
1281
ECM Terminals and Reference Value ..................1281
On Board Diagnosis Logic ...................................1281
DTC Confirmation Procedure ..............................1281
Wiring Diagram ....................................................1283
Diagnostic Procedure ..........................................1284
Component Inspection .........................................1285
DTC P1212 ESP/TCS/ABS COMMUNICATION
LINE ........................................................................1286
Description ...........................................................1286
On Board Diagnosis Logic ...................................1286
DTC Confirmation Procedure ..............................1286
Diagnostic Procedure ..........................................1286
DTC P1217 ENGINE OVER TEMPERATURE .......1287
System Description ..............................................1287
CONSULT-II Reference Value in Data Monitor Mode
1287
ECM Terminals and Reference Value ..................1288
On Board Diagnosis Logic ...................................1288
Overall Function Check .......................................1289
Wiring Diagram ....................................................1291
Diagnostic Procedure ..........................................1292
Main 12 Causes of Overheating ..........................1299
Component Inspection .........................................1300
DTC P1805 BRAKE SWITCH ................................1301
Description ...........................................................1301
CONSULT-II Reference Value in Data Monitor Mode
1301
ECM Terminals and Reference Value ..................1301
On Board Diagnosis Logic ...................................1301
FAIL-SAFE MODE ...............................................1301
DTC Confirmation Procedure ..............................1301
Wiring Diagram ....................................................1303
Diagnostic Procedure ..........................................1304
Component Inspection .........................................1305
HO2S1 HEATER ....................................................1307
Description ...........................................................1307
CONSULT-II Reference Value in Data Monitor Mode
1307
ECM Terminals and Reference Value ..................1307
Wiring Diagram ....................................................1308
Diagnostic Procedure ..........................................1309
Component Inspection .........................................1311
Removal and Installation .....................................1311
HO2S2 HEATER ....................................................1312
Description ...........................................................1312
CONSULT-II Reference Value in Data Monitor Mode
1312
ECM Terminals and Reference Value ..................1312
Wiring Diagram ....................................................1313
Diagnostic Procedure ..........................................1314Component Inspection .........................................1315
Removal and Installation ......................................1315
IAT SENSOR ..........................................................1316
Component Description .......................................1316
Wiring Diagram ....................................................1317
Diagnostic Procedure ........................................... 1318
Component Inspection .........................................1319
Removal and Installation ......................................1319
HO2S1 ....................................................................1320
Component Description .......................................1320
CONSULT-II Reference Value in Data Monitor Mode
1320
ECM Terminals and Reference Value ..................1320
Wiring Diagram ....................................................1321
Diagnostic Procedure ........................................... 1322
Component Inspection .........................................1323
Removal and Installation ......................................1325
HO2S2 ....................................................................1326
Component Description .......................................1326
CONSULT-II Reference Value in Data Monitor Mode
1326
ECM Terminals and Reference Value ..................1326
Wiring Diagram ....................................................1327
Diagnostic Procedure ........................................... 1328
Component Inspection .........................................1329
Removal and Installation ......................................1330
IGNITION SIGNAL .................................................1331
Component Description .......................................1331
ECM Terminals and Reference Value ..................1331
Wiring Diagram ....................................................1332
Diagnostic Procedure ........................................... 1334
Component Inspection .........................................1338
Removal and Installation ......................................1339
EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE ................................................. 1340
Description ...........................................................1340
CONSULT-II Reference Value in Data Monitor Mode
1340
ECM Terminals and Reference Value ..................1340
Wiring Diagram ....................................................1342
Diagnostic Procedure ........................................... 1343
Component Inspection .........................................1346
Removal and Installation ......................................1346
IVT CONTROL SOLENOID VALVE .......................1347
Description ...........................................................1347
CONSULT-II Reference Value in Data Monitor Mode
1347
ECM Terminals and Reference Value ..................1348
Wiring Diagram ....................................................1349
Diagnostic Procedure ........................................... 1350
Component Inspection .........................................1352
Removal and Installation ......................................1352
PNP SWITCH .........................................................1353
Component Description .......................................1353
CONSULT-II Reference Value in Data Monitor Mode
1353
ECM Terminals and Reference Value ..................1353
Wiring Diagram ....................................................1354
Diagnostic Procedure ........................................... 1355
EC-19
C
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ECA ECM Terminals and Reference Value .................1508
On Board Diagnosis Logic ..................................1508
Overall Function Check .......................................1509
Wiring Diagram ...................................................1510
Diagnostic Procedure ..........................................1511
Main 12 Causes of Overheating ..........................1517
Component Inspection ........................................1518
DTC P1233 - P1234 SUCTION CONTROL VALVE 1519
Description ..........................................................1519
CONSULT-II Reference Value in Data Monitor Mode
1519
ECM Terminals and Reference Value .................1519
On Board Diagnosis Logic ..................................1520
DTC Confirmation Procedure ..............................1521
Wiring Diagram ...................................................1522
Diagnostic Procedure ..........................................1523
Component Inspection ........................................1523
Removal and Installation .....................................1524
DTC P1301 - P1304 FUEL INJECTOR ADJUST-
MENT RESISTOR .................................................. 1525
Description ..........................................................1525
ECM Terminals and Reference Value .................1525
On Board Diagnosis Logic ..................................1525
DTC Confirmation Procedure ..............................1525
Wiring Diagram ...................................................1526
Diagnostic Procedure ..........................................1527
Component Inspection ........................................1528
Removal and Installation .....................................1528
DTC P1305 FUEL LEAK .......................................1529
On Board Diagnosis Logic ..................................1529
DTC Confirmation Procedure ..............................1529
Diagnostic Procedure ..........................................1529
Removal and Installation .....................................1529
DTC P1510 ACCELERATOR PEDAL RELEASED
POSITION SWITCH ...............................................1531
Description ..........................................................1531
CONSULT-II Reference Value in Data Monitor Mode
1531
ECM Terminals and Reference Value .................1531
On Board Diagnosis Logic ..................................1532
DTC Confirmation Procedure ..............................1532
Wiring Diagram ...................................................1533
Diagnostic Procedure ..........................................1534
Component Inspection ........................................1535
Removal and Installation .....................................1535
DTC P1606 ECM ...................................................1536
Description ..........................................................1536
On Board Diagnosis Logic ..................................1536
DTC Confirmation Procedure ..............................
1536
Diagnostic Procedure ..........................................1536
DTC P1621 ECM RELAY .......................................1538
ECM Terminals and Reference valve ..................1538
On Board Diagnosis Logic ..................................1538
DTC Confirmation Procedure ..............................1538
Wiring Diagram ...................................................1539
Diagnostic Procedure ..........................................1540
Component Inspection ........................................1541DTC P1660 BATTERY VOLTAGE .........................1542
On Board Diagnosis Logic ...................................1542
DTC Confirmation Procedure ..............................1542
Diagnostic Procedure ..........................................1542
GLOW CONTROL SYSTEM ..................................1544
Description ...........................................................1544
ECM Terminals and Reference Value ..................1544
Wiring Diagram ....................................................1545
Diagnostic Procedure ..........................................1546
Component Inspection .........................................1550
Removal and Installation .....................................1550
EGR VOLUME CONTROL SYSTEM .....................1551
Description ...........................................................1551
CONSULT-II Reference Value in Data Monitor Mode
1551
ECM Terminals and Reference Value ..................1552
Wiring Diagram ....................................................1553
Diagnostic Procedure ..........................................1554
Component Inspection .........................................1556
Removal and Installation .....................................1557
BRAKE SWITCH ....................................................1558
Description ...........................................................1558
ECM Terminals and Reference Value ..................1558
Wiring Diagram ....................................................1559
Diagnostic Procedure ..........................................1560
Component Inspection .........................................1561
PARK/NEUTRAL POSITION (PNP) SWITCH .......1562
Description ...........................................................1562
CONSULT-II Reference Value in Data Monitor Mode
1562
ECM Terminals and Reference Value ..................1562
Wiring Diagram ....................................................1563
Diagnostic Procedure ..........................................1564
START SIGNAL .....................................................1566
Wiring Diagram ....................................................1566
Diagnostic Procedure ..........................................1567
POWER STEERING OIL PRESSURE SWITCH ....1568
Component Description .......................................1568
CONSULT-II Reference Value in Data Monitor Mode
1568
ECM Terminals and Reference Value ..................1568
Wiring Diagram ....................................................1569
Diagnostic Procedure ..........................................1570
Component Inspection .........................................1571
Removal and Installation .....................................1571
AIR CONDITIONER CONTROL ............................1572
Wiring Diagram ....................................................1572
MI & DATA LINK CONNECTORS ..........................1573
Wiring Diagram ....................................................1573
SERVICE DATA AND SPECIFICATIONS (SDS) ...1574
General Specifications ......................................... 1574
Mass Air Flow Sensor ..........................................1574
Engine Coolant Temperature Sensor ..................1574
Common Rail Fuel Pressure Sensor ...................1574
Crankshaft Position Sensor (TDC) ......................1574
Camshaft Position Sensor ...................................1574
Glow Plug ............................................................1574
EGR Volume Control Valve .................................1574
EC-324
[QR25(WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
ECM Terminals and Reference Value
EBS00M91
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS00M92
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-29, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-19, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-18, "
Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
COOLING FAN
●Engine: After warming up, idle
the engine
●Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 104°C
(219°F)LOW
Engine coolant temperature is 105°C
(221°F) or moreHIGH MONITOR ITEM CONDITION SPECIFICATION
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
27 LG/BCooling fan relay
(High)[Engine is running]
●Cooling fan is not operating
●Cooling fan is operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating at high speed0 - 1.0V
37 LYCooling fan relay
(Low)[Engine is running]
●Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating0 - 1.0V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
●Cooling fan does not operate properly (Over-
heat).
●Cooling fan system does not operate prop-
erly (Overheat).
●Engine coolant was not added to the system
using the proper filling method.
●Harness or connectors
(The cooling fan circuit is open or
shorted.)
●Cooling fan
●Radiator hose
●Radiator
●Radiator cap
●Water pump
●Thermostat
For more information, refer to EC-335,
"Main 12 Causes of Overheating" .
DTC P1217 ENGINE OVER TEMPERATURE
EC-331
[QR25(WITH EURO-OBD)]
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8.CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
3. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature.
For details, refer to CO-20, "
THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG
OK >> GO TO 9.
NG >> Replace thermostat
9.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-153, "
Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace engine coolant temperature sensor.
10.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-335, "
Main 12 Causes of Overheating" .
>>INSPECTION END Valve opening temperature: 82°C (180°F) [standard]
Valve lift: More than 8 mm/95°C
(0.31 in/203°F)
SLC343
DTC P1217 ENGINE OVER TEMPERATURE
EC-335
[QR25(WITH EURO-OBD)]
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4.CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 27 and cooling fan relay-2 terminal 2, cooling fan relay-3
terminal 2.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
●Harness connectors E61, F38
●Harness for open or short between cooling fan relays-2, -3 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK COOLING FAN RELAYS-2 AND -3
Refer to EC-336, "
COOLING FAN RELAYS-1, -2 AND -3" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays.
7.CHECK COOLING FAN MOTORS
Refer to EC-336, "
COOLING FAN MOTORS-1 AND -2" .
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.
8.CHECK INTERMITTENT INCIDENT
Perform EC-115, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Main 12 Causes of OverheatingEBS00M96
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
●Blocked radiator
●Blocked condenser
●Blocked radiator grille
●Blocked bumper
●Visual No blocking —
2
●Coolant mixture●Coolant tester 50 - 50% coolant mixture See MA-18, "Engine
Coolant Mixture Ratio" .
3
●Coolant level●Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSeeCO-29, "Changing
Engine Coolant" .
4
●Radiator cap●Pressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)SeeMA-21, "
CHECKING
RADIATOR CAP" .
EC-336
[QR25(WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-5, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionEBS00M97
COOLING FAN RELAYS-1, -2 AND -3
Check continuity between terminals 3 and 5, 6 and 7.
If NG, replace relay.
COOLING FAN MOTORS-1 AND -2
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
ON*25●Coolant leaks●Visual No leaks See CO-29, "CHECKING
RADIATOR SYSTEM
FOR LEAKS" .
ON*
26●Thermostat●Touch the upper and
lower radiator hosesBoth hoses should be hot SeeCO-20, "THERMO-
STAT AND WATER CON-
TROL VALVE" , and CO-
11 , "RADIATOR" .
ON*
17●Cooling fan●CONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-323
).
OFF 8
●Combustion gas leak●Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39●Coolant temperature
gauge●Visual Gauge less than 3/4
when driving—
●Coolant overflow to
reservoir tank●Visual No overflow during driving
and idlingSeeCO-29, "Changing
Engine Coolant" .
OFF*
410●Coolant return from
reservoir tank to radia-
tor●Visual Should be initial level in
reservoir tankSeeCO-29, "LEVEL
CHECK" .
OFF 11
●Cylinder head●Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)SeeEM-59, "CYLINDER
HEAD" .
12
●Cylinder block and pis-
tons●Visual No scuffing on cylinder
walls or pistonSeeEM-59, "CYLINDER
HEAD" . Engine Step Inspection item Equipment Standard Reference page
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No
SEF745U
SpeedTerminals
(+) (−)
Cooling fan motorLow 1 4
High 1, 2 3, 4
SEF734W
EC-604
[QR25(WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
ECM Terminals and Reference Value
EBS00NIE
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS00NIF
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-29, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-19, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-18, "
Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
COOLING FAN
●Engine: After warming up, idle
the engine
●Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 104°C
(219°F)LOW
Engine coolant temperature is 105°C
(221°F) or moreHIGH MONITOR ITEM CONDITION SPECIFICATION
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
27 LG/BCooling fan relay
(High)[Engine is running]
●Cooling fan is not operating
●Cooling fan is operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating at high speed0 - 1.0V
37 LYCooling fan relay
(Low)[Engine is running]
●Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating0 - 1.0V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
●Cooling fan does not operate properly (Over-
heat).
●Cooling fan system does not operate prop-
erly (Overheat).
●Engine coolant was not added to the system
using the proper filling method.
●Harness or connectors
(The cooling fan circuit is open or
shorted.)
●Cooling fan
●Radiator hose
●Radiator
●Radiator cap
●Water pump
●Thermostat
For more information, refer to EC-615,
"Main 12 Causes of Overheating" .
DTC P1217 ENGINE OVER TEMPERATURE
EC-611
[QR25(WITHOUT EURO-OBD)]
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10.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-615, "
Main 12 Causes of Overheating" .
>>INSPECTION END