16 CHECK BODY GROUND CIRCUIT
Check circuit continuity between heater control panel harness terminal No. 9 or 13 and body ground.
RHA771H
Continuity should exist.
If OK, check harness for short.
OK or NG
OK©INSPECTION END
NG©Repair harness or connector.
MAGNET CLUTCH CIRCUIT (FOR YD ENGINE)NJHA0203SYMPTOM:
+Magnet clutch does not engage when A/C switch and fan
switch are ON.
1 CHECK POWER SUPPLY FOR COMPRESSOR
Disconnect compressor harness connector.
Do approx. 12 volts exist between compressor harness terminal No. 1 and body ground?
RHA794H
YesorNo
Ye s©GO TO 2.
No©Disconnect A/C relay. GO TO 3.
2 CHECK MAGNET CLUTCH COIL
OK or NG
NG©Replace magnet clutch. Refer to HA-85.
TROUBLE DIAGNOSES
Magnet Clutch (Cont'd)
HA-61
6 CHECK COIL SIDE CIRCUIT OF A/C RELAY
Do approx. 12 volts exist between ECM harness terminal No. 15 or 204 and body ground?
RHA772H
YesorNo
Ye s©GO TO 8.
No©Disconnect A/C relay. Disconnect ECM harness connector. GO TO 7.
7 CHECK CIRCUIT CONTINUITY BETWEEN A/C RELAY AND ECM HARNESS
Check circuit continuity between A/C relay harness terminal No. 2 and ECM harness terminal No. 15 or 204.
RHA773H
Continuity should exist.
If OK, check harness for short.
OK or NG
OK©Check ECM. Refer to EC-164 (QG), EC-659 (YD), ªECM Terminals and Reference
Valueº.
NG©Repair harness or connector.
TROUBLE DIAGNOSES
Magnet Clutch (Cont'd)
HA-63
Maintenance of Lubricant Quantity in
Compressor
NJHA0160The lubricant in the compressor circulates through the system with
the refrigerant. Add lubricant to compressor when replacing any
component or after a large gas leakage occurred. It is important to
maintain the specified amount.
If lubricant quantity is not maintained properly, the following mal-
functions may result:
+Lack of lubricant: May lead to a seized compressor
+Excessive lubricant: Inadequate cooling (thermal exchange
interference)
LUBRICANTNJHA0160S01Name: Nissan A/C System Oil Type R for DKV-11G compres-
sor
Part number: KLH00-PAGR0
Name: Nissan A/C System Oil Type S for CSV613 compressor
Part number: KLH00-PAGS0
CHECKING AND ADJUSTINGNJHA0160S02Adjust the lubricant quantity according to the test group shown
below.
1 LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
+A/C system works properly.
+There is no evidence of a large amount of lubricant leakage.
YesorNo
Ye s©GO TO 2.
No©GO TO 3.
2 PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS
1. Start engine, and set the following conditions:
+Test condition
Engine speed: Idling to 1,200 rpm
A/C or AUTO switch: ON
Blower speed: Max. position
Temp. control: Optional [Set so that intake air temperature is 25 to 30ÉC (77 to 86ÉF).]
2. Perform lubricant return operation for about 10 minutes.
3. Stop engine.
CAUTION:
If excessive lubricant leakage is noted, do not perform the lubricant return operation.
©GO TO 3.
3 CHECK COMPRESSOR
Should the compressor be replaced?
YesorNo
Ye s©GO TO HA-82.
No©GO TO 4.
SERVICE PROCEDURE
Maintenance of Lubricant Quantity in Compressor
HA-80
RHA806H
+Remove the connector from the connector bracket.
RHA145E
+Remove the snap ring using external snap ring pliers.
RHA126F
INSPECTIONNJHA0213Clutch DiscNJHA0213S01If the contact surface shows signs of damage due to excessive
heat, replace clutch disc and pulley.
PulleyNJHA0213S02Check the appearance of the pulley assembly. If the contact sur-
face of pulley shows signs of excessive grooving, replace clutch
disc and pulley. The contact surfaces of the pulley assembly should
be cleaned with a suitable solvent before reinstallation.
CoilNJHA0213S03Check coil for loose connection or cracked insulation.
RHA142E
INSTALLATIONNJHA0214+Install the field coil.
Be sure to align the coil's pin with the hole in the com-
pressor's front head.
+Install the field coil harness clip using a screwdriver.
SERVICE PROCEDURE
Compressor Clutch Ð CSV613 (CALSONIC make) (Cont'd)
HA-86
CompressorNJHA0174
ModelCALSONIC make CSV613
TypeSwash plate (Variable displacement)
Displacement cm
3(cu in)/rev.6.0 - 125 (0.37 - 7.63)
Direction of rotationClockwise (viewed from drive end)
Drive beltQG engine model: Poly V
YD engine model: Type A
LubricantNJHA0175
ModelCALSONIC make CSV613
NameNissan A/C System Oil Type S
Part numberKLH00-PAGS0
Capacity
m!(Imp fl oz)Total in system 180 - 200 (6.3 - 7.0)
Compressor (Service part) charging amount 180 - 200 (6.3 - 7.0)
RefrigerantNJHA0176
TypeHFC-134a (R-134a)
Capacity kg (lb)0.45 - 0.55 (0.99 - 1.21)
Engine Idling Speed (When A/C is On)NJHA0177+Refer to EC-593 (QG), EC-834 (YD), ªIdle Speed and Ignition Timingº.
Belt TensionNJHA0178+Refer to EM-16 (QG), EM-85 (YD), ªChecking Drive Beltsº.
SERVICE DATA AND SPECIFICATIONS (SDS)
Compressor
HA-97
A
A/C HFC134a (R134a) system precaution . HA-2
A/C HFC134a (R134a) system service
procedure .............................................. HA-78
A/C HFC134a (R134a) system service
tools ....................................................... HA-11
A/C HFC134a system service equip-
ment precaution ....................................... HA-6
A/C air flow ............................................... HA-20
A/C component layout .............................. HA-18
A/C compressor clutch removal and
installation .............................................. HA-83
A/C compressor precaution ........................ HA-5
A/C compressor special service tool .......... HA-9
A/C control linkage adjustment
(manual A/C) ......................................... HA-41
A/C control operation (manual A/C) .......... HA-19
A/C diagnostic work flow
(manual A/C) ........................................ HA-33
A/C harness layout (manual A/C) ............. HA-22
A/C lubricant (R134a) ............................... HA-80
A/C operational check ............................... HA-34
A/C performance chart .............................. HA-71
A/C performance test diagnoses .............. HA-69
A/C relay ................................................... HA-66
A/C service data specification .................. HA-97
A/C switch ................................................. HA-67
A/C, M - Wiring diagram ........................... HA-27
A/CCUT - Wiring diagram ....................... EC-830
A/T - Wiring diagram - AT - 1ST .............. AT-207
A/T - Wiring diagram - AT - 2ND ............. AT-214
A/T - Wiring diagram - AT - 3RD ............. AT-220
A/T - Wiring diagram - AT - 4TH .............. AT-227
A/T - Wiring diagram - AT - BA/FTS ....... AT-167,
276
A/T - Wiring diagram - AT - ENG SS ...... AT-173,
201
A/T - Wiring diagram - AT - FTS .............. AT-191
A/T - Wiring diagram - AT - LPSV ... AT-178, 241
A/T - Wiring diagram - AT - MAIN ........... AT-123
A/T - Wiring diagram - AT -
NONDTC .............................................. AT-292
A/T - Wiring diagram - AT -
OVRCSV ...................................... AT-155, 270
A/T - Wiring diagram - AT - PNP/SW ...... AT-185
A/T - Wiring diagram - AT - SSV/A .. AT-144, 248
A/T - Wiring diagram - AT - SSV/B .. AT-150, 254
A/T - Wiring diagram - AT - TCV ..... AT-161, 235
A/T - Wiring diagram - AT - TPS ..... AT-136, 261
A/T - Wiring diagram - AT - VSS/AT ....... AT-128,
197
A/T - Wiring diagram - AT -
VSSMTR ...................................... AT-132, 283
A/T IND - Wiring diagram ........................ EL-195
A/T control ............................................... EC-532
A/T diagnosis communication line .......... EC-434
A/T fluid temperature sensor ................... AT-194A/T shift lock system - Wiring
diagram ................................................ AT-344
A/T shift lock system ................................ AT-343
A/T trouble diagnoses .......................... AT-69, 74
AAC/V - Wiring diagram ................. EC-378, 513
ABS (anti-lock brake system) ................... BR-49
ABS - Wiring diagram ............................... BR-54
ABS sensor rotor ....................................... AX-24
APS - Wiring diagram ............................. EC-685
ATDIAG - Wiring diagram ............... EC-435, 533
Accelerator control system .................... FE-3, 19
Accelerator position sensor .................... EC-685
Air bag disposal ........................................ RS-40
Air bag precautions ...................................... GI-3
Air bag ....................................................... RS-20
Air bleeding (hydraulic clutch) ................... CL-10
Air bleeding for brake system ..................... BR-9
Air conditioner cut control ................. EC-35, 612
Air flow meter - See Mass air flow
sensor .......................................... EC-187, 673
Air mix door control linkage
adjustment ............................................. HA-43
Air spoiler, rear .......................................... BT-47
Alternator ................................................... SC-31
Angular tightening application .............. EM-4, 77
Antenna - See Power antenna ................ EL-282
Anti-lock brake system - Wiring
diagram .................................................. BR-54
Audio and A/C control removal and
installation - See Instrument panel ........ BT-25
Audio ........................................................ EL-258
Automatic transaxle number ...................... GI-41
Auxiliary air control (AAC) valve ..... EC-376, 511
B
Back-up lamp switch (M/T) ....................... MT-21
Back-up lamp ............................................. EL-87
Ball joint (front) .......................................... SU-13
Basic inspection ...................... EC-100, 128, 641
Battery ......................................................... SC-3
Baulk ring (M/T) ............................ MT-31, 55, 93
Blower motor ............................................. HA-54
Blower resistor .......................................... HA-54
Board-on lift ................................................ GI-44
Body alignment .......................................... BT-77
Brake booster ............................................ BR-20
Brake fluid change ...................................... BR-8
Brake fluid level and line check .................. BR-8
Brake hydraulic line .................................. BR-10
Brake master cylinder ............................... BR-14
Brake pedal ............................................... BR-12
Bulb specifications ................................... EL-574
Bumper, front .............................................. BT-7
Bumper, rear .............................................. BT-10
ALPHABETICAL INDEX
IDX-2
C
CHARGE - Wiring diagram ....................... SC-27
CHIME - Wiring diagram ................. EL-199, 207
CIGAR - Wiring diagram ................. EL-236, 237
CKPS - Wiring diagram .......... EC-330, 485, 695
CMPS - Wiring diagram .......................... EC-337
CONSULT for ABS .................................... BR-65
CONSULT for engine ........................ EC-83, 632
COOL/F - Wiring diagram ............... EC-409, 730
Camshaft inspection ......................... EM-37, 123
Camshaft position sensor (CMPS) ......... EC-335
Camshaft position sensor (PHASE) ........ EC-335
Canister - See EVAP canister ................... EC-36
Charging system ....................................... SC-26
Cigarette lighter ....................................... EL-236
Circuit breaker ........................................... EL-38
Closed throttle position switch ....... EC-385, 520
Clutch cover .............................................. CL-22
Clutch disc ................................................. CL-22
Clutch master cylinder ............................... CL-11
Clutch operating cylinder ........................... CL-14
Clutch pedal .............................................. CL-10
Clutch release bearing ........................ CL-17, 20
Clutch release mechanism .................. CL-17, 20
Clutch withdrawal lever ....................... CL-17, 20
Coil spring (front) ........................................ SU-9
Coil spring (rear) ....................................... SU-21
Collision diagnosis .................................... RS-85
Combination lamp, rear, removal and
installation .............................................. BT-47
Combination meter removal and instal-
lation - See Instrument panel ................ BT-25
Combination meter .................................. EL-144
Combination switch ................................... EL-56
Compression pressure ............................. EM-83
Compressor clutch removal and
installation .............................................. HA-83
Compressor precaution ............................... HA-5
Compressor special service tool ................. HA-9
Connecting rod bearing clearance ... EM-60, 151
Connecting rod bushing clearance ... EM-61, 153
Connecting rod ................................. EM-57, 146
Console box - See Instrument panel ......... BT-25
Control lever (M/T) .................................... MT-29
Control valve (A/T) ................................... AT-388
Converter housing installation ................. AT-355
Coolant mixture ratio ................................ MA-18
Cooling circuit (engine) ....................... LC-12, 37
Cooling fan control system .................. LC-17, 43
Cooling fan control .......................... EC-406, 730
Cooling fan motor ................................... EC-417
Cooling fan relay ..................................... EC-416
Coupling sleeve (M/T) .................. MT-31, 55, 93
Crankcase emission control system -
See Positive crankcase ventilation ...... EC-39,
613
Crankcase ventilation system - See
Positive crankcase ventilation ....... EC-39, 613
Crankshaft position sensor (OBD) .. EC-328, 484Crankshaft position sensor (POS) .. EC-328, 484
Crankshaft position sensor (TDC) .......... EC-695
Crankshaft ........................................ EM-59, 148
Cylinder block ................................... EM-54, 140
Cylinder head .................................... EM-34, 119
D
DEF - Wiring diagram ...................... EL-242, 250
DTC work support ..................................... EC-92
Data link connector for Consult ........ EC-40, 632
Daytime light system ................................. EL-67
Detonation sensor - See Knock
sensor .................................................. EC-324
Diagnosis sensor unit ............................... RS-26
Diagnostic trouble code (DTC) for
OBD system .................... EC-10, 72, 596, 627
Diagnostic trouble code (DTC) inspec-
tion priority chart .................................. EC-153
Differential gear (FF A/T) ......................... AT-442
Differential gear (FF M/T) ...... MT-31, 44, 55, 93,
107
Dimensions ................................................. GI-43
Dome light - See Interior lamp ................ EL-115
Door glass ................................................. BT-17
Door lock ................................................... BT-21
Door mirror ................................................ BT-75
Door trim .................................................... BT-39
Door, front .................................................. BT-16
Door, rear ................................................... BT-16
Drive plate runout ..................................... EM-62
Drive shaft (front) ...................................... AX-10
Dropping resistor (A/T) .................... AT-182, 245
Dual pressure switch ................................ HA-13
E
ECCS-D control module ........ EC-659, 714, 792,
794, 799, 801
ECM input/output signal ................. EC-164, 659
ECTS - Wiring diagram ................... EC-203, 680
EGR control valve ................................... EC-432
EGR temperature sensor ........................ EC-418
EGR volume control valve ...................... EC-815
EGR/TS - Wiring diagram ....................... EC-421
EGRC1 - Wiring diagram ....... EC-347, 429, 494,
817
EVAP canister purge volume control
solenoid valve ........................................ EC-37
EVAP canister purge volume control
valve ............................................ EC-364, 503
EVAP canister ........................................... EC-37
Electric sunroof ........................................ EL-292
Electrical diagnoses ................................... GI-21
Electrical ignition system .......................... EC-34
Electrical load signal circuit ..................... EC-578
Electrical unit ........................................... EL-581
Electrical units location ............................ EL-517
ALPHABETICAL INDEX
IDX-3
Electronic fuel injection pump ........ EC-618, 716,
723, 757, 764, 771, 778, 785, 803
Engine compartment ................................. BT-78
Engine control circuit diagram .......... EC-25, 606
Engine control component parts
location .......................................... EC-21, 603
Engine control module (ECM) ....... EC-391, 659,
714, 792, 794, 799, 801
Engine control system diagram and
chart .............................................. EC-29, 608
Engine coolant temperature sensor
(ECTS) ........................................ EC-201, 680
Engine fail-safe system ........................... EC-154
Engine oil precautions .................................. GI-7
Engine outer component parts ................. EM-11
Engine removal ................................ EM-51, 137
Engine room - See Engine
compartment .......................................... BT-78
Engine serial number ................................. GI-41
Evaporative emission (EVAP)
system ................................................... EC-36
Exhaust gas recirculation (EGR)
valve .................................... EC-343, 425, 491
Exhaust system ................................... FE-15, 32
Exterior ...................................................... BT-47
F
F/PUMP - Wiring diagram ....................... EC-563
FR02 - Wiring diagram ... EC-219, 239, 247, 451
FR02/H - Wiring diagram ................ EC-254, 458
FUEL - Wiring diagram ................... EC-299, 307
Fan switch ................................................. HA-54
Final drive (FF A/T) .................................. AT-442
Final drive (FF M/T) .............. MT-44, 77, 93, 107
Finisher, interior - See Trim ....................... BT-31
Finisher, trunk lid ....................................... BT-45
Floor trim ................................................... BT-31
Fluid temperature sensor (A/T) ................ AT-194
Fluids ........................................................ MA-16
Flywheel (clutch) ....................................... CL-22
Flywheel runout ................................ EM-62, 154
Fog lamp, front, removal and
installation ................................................ BT-7
Fog lamp, front .......................................... EL-89
Fork rod (M/T) .............................. MT-32, 56, 94
Forward clutch ......................................... AT-412
Freeze frame data .............................. EC-61, 72
Front axle .................................................... AX-2
Front bumper ............................................... BT-7
Front combination lamp removal and
installation ................................................ BT-7
Front disc brake ........................................ BR-27
Front door .................................................. BT-16
Front fog lamp removal and
installation ................................................ BT-7
Front fog lamp ........................................... EL-89
Front heated oxygen sensor (HO2S)
heater .......................................... EC-252, 457Front heated oxygen sensor (HO2S) ..... EC-216,
224, 230, 236, 245, 450
Front seat belt ............................................. RS-5
Front seat .................................................. BT-56
Front suspension ........................................ SU-2
Front washer ............................................ EL-215
Front wiper ............................................... EL-215
Fuel cut control (at no load & high
engine speed) ............................... EC-36, 612
Fuel gauge ............................................... EL-144
Fuel injection system .............. EC-297, 305, 610
Fuel injector ............................................ EC-541
Fuel precautions ........................................... GI-8
Fuel pressure check ................................. EC-40
Fuel pressure regulator ............................. EC-41
Fuel pressure release ............................... EC-40
Fuel pump relay ...................................... EC-561
Fuel pump ............................................... EC-561
Fuel system ........................................... FE-5, 20
Fuel tank vacuum relief valve ................... EC-37
Fuse block ............................................... EL-577
Fuse ........................................................... EL-38
Fusible link ................................................. EL-38
G
GLOW - Wiring diagram ......................... EC-806
Garage jack and safety stand .................... GI-45
Gauges .................................................... EL-144
Gear components (M/T) ............... MT-31, 55, 93
Generator - See Alternator ....................... SC-31
Generic scan tool (GST) ........................... EC-94
Glass .......................................................... BT-17
Glow plug ................................................ EC-806
Glow relay ............................................... EC-806
Grease ...................................................... MA-16
Ground distribution .................................... EL-39
H
H/LAMP - Wiring diagram ................... EL-60, 61
HEATER - Wiring diagram ........................ HA-24
HFC134a (R134a) system
precaution ................................................ HA-2
HFC134a (R134a) system service
procedure .............................................. HA-78
HFC134a (R134a) system service
tools ....................................................... HA-11
HFC134a system service equipment
precaution ................................................ HA-6
HORN - Wiring diagram .................. EL-234, 235
HSEAT - Wiring diagram ................. EL-288, 290
Harness connector ...................................... EL-6
Harness layout ......................................... EL-522
Hazard warning lamp ................................ EL-96
Headlamp removal and installation ............. BT-7
Headlamp washer .................................... EL-231
Headlamp .................................................. EL-60
ALPHABETICAL INDEX
IDX-4