2001 NISSAN ALMERA dimensions

SEM188A
VALVE DIMENSIONSNJEM0065S12Check dimensions of each valve. For dimensions, refer to SDS
(EM-161).
When valve head has been worn down to 0.5 mm (0.020 in) in
margin thickness, replace valve.
Grinding allowance for valve stem tip is 0.2 mm (0.008 in) or
less.
SEM288A
VALVE SPRINGNJEM0065S13SquarenessNJEM0065S13011. Measure dimension ªSº.
Out-of-square ªSº:
For Sedan
Limit 2.1 mm (0.083 in)
For Hatchback
Limit 1.5 mm (0.059 in)
2. If it exceeds the limit, replace spring.
EM113
PressureNJEM0065S1302Check valve spring pressure at specified spring height.
For Sedan
Standard:
Installation height 32.82 mm (1.2921 in)
Installation load 166 - 188 N (16.93 - 19.17 kg, 37.3
- 42.2 lb)
Height during valve open 24.82 mm (0.9772 in)
Load with valve open 345 - 376 N (35.18 - 38.34 kg,
77.5 - 84.5 lb)
For Hatchback
Standard:
Installation height 32.82 mm (1.2921 in)
Installation load 168 - 186 N (17.13 - 18.97 kg, 37.8
- 41.8 lb)
Height during valve open 24.82 mm (0.9772 in)
Load with valve open 350 - 382 N (35.7 - 37.9 kg,
78.7 - 83.6 lb)
If it exceeds the standard, replace spring.
SEM960E
VALVE LIFTERNJEM0065S141. Check contact and sliding surfaces for wear or scratches.
CYLINDER HEADYD
Inspection (Cont'd)
EM-128

GENERAL INFORMATION
SECTION
GI
CONTENTS
PRECAUTIONS...............................................................3
Precautions ..................................................................3
PRECAUTIONS FOR SUPPLEMENTAL
RESTRAINT SYSTEM (SRS)²AIR BAG²AND
²SEAT BELT PRE-TENSIONER²
.................................3
PRECAUTIONS FOR NATS (NISSAN ANTI-THEFT
SYSTEM)
..................................................................3
GENERAL PRECAUTIONS.........................................4
PRECAUTIONS FOR MULTIPORT FUEL
INJECTION SYSTEM OR ENGINE CONTROL
SYSTEM
...................................................................6
PRECAUTIONS FOR THREE WAY CATALYST...........6
PRECAUTIONS FOR HOSES.....................................6
PRECAUTIONS FOR ENGINE OILS...........................7
PRECAUTIONS FOR FUEL........................................8
PRECAUTIONS FOR AIR CONDITIONING..................8
HOW TO USE THIS MANUAL........................................9
HOW TO READ WIRING DIAGRAMS.......................... 11
Sample/Wiring Diagram - EXAMPL - ........................ 11
OPTIONAL SPLICE..................................................12
Description .................................................................13
CONNECTOR SYMBOLS.........................................15
HARNESS INDICATION...........................................16
COMPONENT INDICATION......................................16
SWITCH POSITIONS...............................................16
DETECTABLE LINES AND NON-DETECTABLE
LINES
.....................................................................17
MULTIPLE SWITCH.................................................18
REFERENCE AREA.................................................19
HOW TO PERFORM EFFICIENT DIAGNOSES
FOR AN ELECTRICAL INCIDENT...............................21
Work Flow ..................................................................21
Incident Simulation Tests ...........................................22
INTRODUCTION......................................................22
VEHICLE VIBRATION..............................................22
HEAT SENSITIVE....................................................23
FREEZING..............................................................23
WATER INTRUSION................................................24
ELECTRICAL LOAD.................................................24
COLD OR HOT START UP.......................................24
Circuit Inspection .......................................................24
INTRODUCTION......................................................24
TESTING FOR²OPENS²IN THE CIRCUIT................25
TESTING FOR²SHORTS²IN THE CIRCUIT..............26
GROUND INSPECTION...........................................27
VOLTAGE DROP TESTS..........................................27
CONTROL UNIT CIRCUIT TEST...............................29
HOW TO FOLLOW TROUBLE DIAGNOSES...............31
How to Follow Test Groups in Trouble Diagnoses ....32
Key to Symbols Signifying Measurements or
Procedures.................................................................33
CONSULT-II CHECKING SYSTEM...............................35
Function and System Application ..............................35
Nickel Metal Hydride Battery Replacement...............36
Checking Equipment..................................................36
CONSULT-II Data Link Connector (DLC) Circuit ......37
INSPECTION PROCEDURE.....................................37
IDENTIFICATION INFORMATION................................38
Model Variation ..........................................................38
PREFIX AND SUFFIX DESIGNATIONS.....................39
Identification Number .................................................39
VEHICLE IDENTIFICATION NUMBER
ARRANGEMENT
.....................................................40
IDENTIFICATION PLATE..........................................40
ENGINE SERIAL NUMBER.......................................41
AUTOMATIC TRANSAXLE NUMBER........................41
MANUAL TRANSAXLE NUMBER..............................42
Dimensions ................................................................43
Wheels and Tires .......................................................43
LIFTING POINTS AND TOW TRUCK TOWING...........44
Preparation ................................................................44
SPECIAL SERVICE TOOLS......................................44
Board-on Lift ..............................................................44
Garage Jack and Safety Stand .................................45
2-pole Lift ...................................................................46
Tow Truck Towing ......................................................47
TOWING AN AUTOMATIC TRANSAXLE MODEL
WITH FOUR WHEELS ON GROUND
........................47
TOWING AN AUTOMATIC TRANSAXLE MODEL
WITH REAR WHEELS RAISED (WITH FRONT
WHEELS ON GROUND)
..........................................47

Dimensions=NJGI0008S03Unit: mm (in)
Item Sedan HB
Overall length 4,470 (176.0) 4,184 (164.7)
Overall width 1,695 (66.7) 1,710 (67.3)
Overall height 1,440 (56.7) 1,440 (56.7)
Front tread1,470 (57.9)
1,490 (58.7)*1,470 (57.9)
Rear tread1,450 (57.1)
1,470 (57.9)*1,455 (57.3)
Wheelbase 2,535 (99.8) 2,535 (99.8)
*: For 14 x 5J road wheel equipped models
Wheels and TiresNJGI0008S04Sedan
Item Except for Europe Europe
Road wheelSteel/offset mm (in)14 x 5J/35 (1.38)
14 x 5-1/2JJ/45 (1.77)
15 x 6JJ/45 (1.77)14 x 5J/35 (1.38)
15 x 6JJ/45 (1.77)
Aluminum/offset mm (in) 14 x 6J (J)*/45 (1.77) 15 x 6J*/45 (1.77)
Tire sizeConventional175/65R14
175/70R14
185/65R14
185/65R15175/70R14
185/65R15
195/60R15
Spare Conventional T135/80D15
*: Option
Hatchback
Item
Road wheelSteel/offset mm (in)
15 x 6JJ/45 (1.77)
Aluminum/offset mm (in)
Tire sizeConventional185/65R15
195/60R15
SpareConventional
T135/80/D15*
*: For models with QG18DE A/T
IDENTIFICATION INFORMATION
Dimensions
GI-43

C
CHARGE - Wiring diagram ....................... SC-27
CHIME - Wiring diagram ................. EL-199, 207
CIGAR - Wiring diagram ................. EL-236, 237
CKPS - Wiring diagram .......... EC-330, 485, 695
CMPS - Wiring diagram .......................... EC-337
CONSULT for ABS .................................... BR-65
CONSULT for engine ........................ EC-83, 632
COOL/F - Wiring diagram ............... EC-409, 730
Camshaft inspection ......................... EM-37, 123
Camshaft position sensor (CMPS) ......... EC-335
Camshaft position sensor (PHASE) ........ EC-335
Canister - See EVAP canister ................... EC-36
Charging system ....................................... SC-26
Cigarette lighter ....................................... EL-236
Circuit breaker ........................................... EL-38
Closed throttle position switch ....... EC-385, 520
Clutch cover .............................................. CL-22
Clutch disc ................................................. CL-22
Clutch master cylinder ............................... CL-11
Clutch operating cylinder ........................... CL-14
Clutch pedal .............................................. CL-10
Clutch release bearing ........................ CL-17, 20
Clutch release mechanism .................. CL-17, 20
Clutch withdrawal lever ....................... CL-17, 20
Coil spring (front) ........................................ SU-9
Coil spring (rear) ....................................... SU-21
Collision diagnosis .................................... RS-85
Combination lamp, rear, removal and
installation .............................................. BT-47
Combination meter removal and instal-
lation - See Instrument panel ................ BT-25
Combination meter .................................. EL-144
Combination switch ................................... EL-56
Compression pressure ............................. EM-83
Compressor clutch removal and
installation .............................................. HA-83
Compressor precaution ............................... HA-5
Compressor special service tool ................. HA-9
Connecting rod bearing clearance ... EM-60, 151
Connecting rod bushing clearance ... EM-61, 153
Connecting rod ................................. EM-57, 146
Console box - See Instrument panel ......... BT-25
Control lever (M/T) .................................... MT-29
Control valve (A/T) ................................... AT-388
Converter housing installation ................. AT-355
Coolant mixture ratio ................................ MA-18
Cooling circuit (engine) ....................... LC-12, 37
Cooling fan control system .................. LC-17, 43
Cooling fan control .......................... EC-406, 730
Cooling fan motor ................................... EC-417
Cooling fan relay ..................................... EC-416
Coupling sleeve (M/T) .................. MT-31, 55, 93
Crankcase emission control system -
See Positive crankcase ventilation ...... EC-39,
613
Crankcase ventilation system - See
Positive crankcase ventilation ....... EC-39, 613
Crankshaft position sensor (OBD) .. EC-328, 484Crankshaft position sensor (POS) .. EC-328, 484
Crankshaft position sensor (TDC) .......... EC-695
Crankshaft ........................................ EM-59, 148
Cylinder block ................................... EM-54, 140
Cylinder head .................................... EM-34, 119
D
DEF - Wiring diagram ...................... EL-242, 250
DTC work support ..................................... EC-92
Data link connector for Consult ........ EC-40, 632
Daytime light system ................................. EL-67
Detonation sensor - See Knock
sensor .................................................. EC-324
Diagnosis sensor unit ............................... RS-26
Diagnostic trouble code (DTC) for
OBD system .................... EC-10, 72, 596, 627
Diagnostic trouble code (DTC) inspec-
tion priority chart .................................. EC-153
Differential gear (FF A/T) ......................... AT-442
Differential gear (FF M/T) ...... MT-31, 44, 55, 93,
107
Dimensions ................................................. GI-43
Dome light - See Interior lamp ................ EL-115
Door glass ................................................. BT-17
Door lock ................................................... BT-21
Door mirror ................................................ BT-75
Door trim .................................................... BT-39
Door, front .................................................. BT-16
Door, rear ................................................... BT-16
Drive plate runout ..................................... EM-62
Drive shaft (front) ...................................... AX-10
Dropping resistor (A/T) .................... AT-182, 245
Dual pressure switch ................................ HA-13
E
ECCS-D control module ........ EC-659, 714, 792,
794, 799, 801
ECM input/output signal ................. EC-164, 659
ECTS - Wiring diagram ................... EC-203, 680
EGR control valve ................................... EC-432
EGR temperature sensor ........................ EC-418
EGR volume control valve ...................... EC-815
EGR/TS - Wiring diagram ....................... EC-421
EGRC1 - Wiring diagram ....... EC-347, 429, 494,
817
EVAP canister purge volume control
solenoid valve ........................................ EC-37
EVAP canister purge volume control
valve ............................................ EC-364, 503
EVAP canister ........................................... EC-37
Electric sunroof ........................................ EL-292
Electrical diagnoses ................................... GI-21
Electrical ignition system .......................... EC-34
Electrical load signal circuit ..................... EC-578
Electrical unit ........................................... EL-581
Electrical units location ............................ EL-517
ALPHABETICAL INDEX
IDX-3

Headlining - See Roof trim ........................ BT-43
Heated oxygen sensor (HO2S)
(front) .......... EC-216, 224, 230, 236, 245, 450
Heated oxygen sensor (HO2S) heater
(front) ........................................... EC-252, 457
Heated oxygen sensor (HO2S) heater
(rear) ............................................ EC-291, 469
Heated oxygen sensor (rear) ......... EC-258, 267,
275, 284, 462
Heated seat ............................................. EL-288
Height (Dimensions) ................................... GI-43
High clutch ............................................... AT-407
Hood ............................................................ BT-7
Horn ......................................................... EL-234
How to erase DTC for OBD system .. EC-70, 73,
627
I
IACV-AAC valve .............................. EC-376, 511
IATS - Wiring diagram .................... EC-196, 444
IGN/SG - Wiring diagram ........................ EC-548
ILL - Wiring diagram ................................ EL-112
INJECT - Wiring diagram ........................ EC-542
INT/L - Wiring diagram .................... EL-141, 143
IVC - Wiring diagram ...................... EC-395, 527
Identification plate ...................................... GI-40
Idle air control (IAC) system ........... EC-376, 511
Idle air control valve (IACV) ............ EC-376, 511
Idle speed ......................................... EC-43, 641
Ignition timing ............................................ EC-43
Illumination ............................................... EL-108
Injection nozzle ....................................... EC-614
Injector removal and installation ............... EC-41
Input shaft (FF M/T) ............... MT-36, 64, 93, 98
Instrument panel ........................................ BT-25
Intake air temperature sensor ......... EC-194, 442
Intake valve timing control solenoid
valve ............................................ EC-393, 526
Interior lamp on-off control .............. EL-116, 128
Interior lamp ............................................. EL-115
Interior ........................................................ BT-31
J
Jacking points ............................................ GI-45
Joint connector (J/C) ............................... EL-583
Junction box (J/B) .................................... EL-577
K
Keyless entry system - See Multi-remote control
system ..................................................... EL-392
Knock sensor (KS) .......................... EC-324, 325
Knuckle spindle ........................................... AX-5
L
LOAD - Wiring diagram .......................... EC-579
Length (Dimensions) .................................. GI-43
License lamp ............................................. EL-81
Lifting points ............................................... GI-46
Line pressure solenoid valve ................... AT-232
Line pressure test (A/T) ............................. AT-84
Liquid gasket application ...................... EM-4, 77
Location of electrical units ....................... EL-517
Lock, door .................................................. BT-21
Low and reverse brake ............................ AT-419
Lubricant (R134a) A/C .............................. HA-80
Lubricants ................................................. MA-16
Lubrication circuit (engine) .................... LC-4, 27
M
M/T major overhaul ....................... MT-30, 54, 92
M/T removal and installation ..................... MT-23
MAFS - Wiring diagram .................. EC-189, 673
MAIN - Wiring diagram ................... EC-178, 666
MAJOR OVERHALL ................................ AT-357
METER - Wiring diagram ........................ EL-151
MIL & Data link connectors circuit .......... EC-591
MIL/DL - Wiring diagram ................. EC-591, 831
MIRROR - Wiring diagram .............. EL-294, 295
Magnet clutch ............................................ HA-83
Mainshaft (M/T) .................... MT-39, 69, 93, 103
Malfunction indicator lamp (MIL) ...... EC-74, 628
Manual air conditioner - Wiring
diagram .................................................. HA-27
Manual transaxle number .......................... GI-42
Mass air flow sensor (MAFS) ......... EC-187, 673
Master cylinder (brake) ............................. BR-14
Master cylinder (clutch) ............................. CL-11
Meter ........................................................ EL-144
Mirror defogger ........................................ EL-240
Mirror, door ................................................ BT-75
Misfire ...................................................... EC-318
Mode door control linkage
adjustment ............................................. HA-41
Model variation ........................................... GI-38
Molding - See Exterior ............................... BT-47
Multi-remote control system .................... EL-392
Multiport fuel injection (MFI) system ......... EC-32
Multiport fuel injection precautions ............... GI-6
N
NATS (Nissan Anti-theft System)
precautions ................................................... GI-3
NATS (Nissan Anti-theft System) ............ EL-422
NATS - Wiring diagram ................... EL-425, 427
NVH troubleshooting (AX) ........................... AX-3
NVH troubleshooting (BR) .......................... BR-7
NVH troubleshooting (MT) ........................ MT-13
NVH troubleshooting (ST) ........................... ST-5
ALPHABETICAL INDEX
IDX-5

Seat, rear ................................................... BT-60
Self-diagnostic results ....................... EC-74, 628
Shift control components (M/T) .... MT-32, 56, 94
Shift fork (M/T) .............................. MT-32, 56, 94
Shift lever .................................................. MT-29
Shift lock system ...................................... AT-343
Shift schedule .......................................... AT-470
Shift solenoid valve A (A/T) ..... AT-204, 209, 222
Shift solenoid valve B (A/T) ............. AT-204, 209
Shock absorber (front) .............................. SU-10
Shock absorber (rear) ............................... SU-21
Side air bag ........................................ RS-36, 38
Side trim .................................................... BT-31
Spare tire size ............................................ GI-43
Speedometer ........................................... EL-144
Spiral cable ............................................... RS-29
Spot lamp ................................................ EL-141
Spring (Wheelarch) height .......................... SU-6
Stabilizer bar (front) ................................... SU-11
Stall test (A/T) ............................................ AT-80
Standardized relay ....................................... EL-8
Start signal ...................................... EC-557, 823
Starter ....................................................... SC-18
Starting system ......................................... SC-13
Steering linkage ......................................... ST-16
Steering switch .......................................... EL-59
Steering wheel and column ....................... ST-11
Steering wheel play ..................................... ST-6
Steering wheel turning force ....................... ST-8
Stop lamp .................................................. EL-85
Striking rod (M/T) .......................... MT-32, 56, 94
Strut (front) .................................................. SU-9
Strut (rear) ................................................. SU-20
Sub-gear (M/T) ................................... MT-31, 55
Sunroof, electric ....................................... EL-292
Sunroof ...................................................... BT-63
Super lock ................................................ EL-349
Supplemental Restraint System ............... RS-20
Supplemental restraint system - Wiring
diagram .................................................. RS-53
Swirl control valve control solenoid
valve ............................................ EC-399, 475
Symbols and abbreviations ........................ GI-10
Symptom matrix chart ..................... EC-155, 646
Synchronizer (M/T) ....................... MT-31, 55, 93
System readiness test (SRT) code ........... EC-62
T
TCM circuit diagram ................................... AT-17
TCM inspection table ............................... AT-119
TFTS - Wiring diagram ........................... EC-315
TP/SW - Wiring diagram ................. EC-387, 521
TPS - Wiring diagram ............................. EC-210
TURN - Wiring diagram ........................... EL-103
Tachometer .............................................. EL-144
Tail lamp .................................................... EL-81
Tank fuel temperature sensor ................. EC-313
Thermostat .......................................... LC-15, 41Three way catalyst precautions ................... GI-6
Three way catalyst .................................. EC-359
Throttle position sensor (TPS) ................ EC-207
Throttle position sensor
adjustment ................................... EC-100, 128
Throttle position switch ........... AT-141, 267, 341,
EC-385, 520
Throwout bearing - See Clutch release
bearing ............................................. CL-17, 20
Tie-rod ball joints ....................................... ST-20
Tie-rod ........................................................ ST-16
Tightening torque of standard bolts ........... GI-49
Timing chain ....................................... EM-23, 94
Tire size ...................................................... GI-43
Torque converter installation .................... AT-355
Tow truck towing ........................................ GI-47
Transmission case (M/T) .............. MT-30, 54, 92
Tread-FR&RR (Dimensions) ...................... GI-43
Trim ............................................................ BT-31
Trouble diagnoses ...................................... GI-31
Trunk lid finisher ........................................ BT-45
Trunk lid opener - See Trunk lid ................ BT-10
Trunk lid trim .............................................. BT-45
Trunk lid ..................................................... BT-10
Trunk room lamp ..................................... EL-141
Trunk room trim ......................................... BT-45
Turn signal lamp ........................................ EL-96
Two trip detection logic ............................. EC-59
Two-pole lift ................................................ GI-46
U
Under body ................................................ BT-80
V
VSS - Wiring diagram ..................... EC-372, 701
Vacuum hose (brake system) ................... BR-22
Vacuum hose drawing (Engine control) .... EC-30
Vacuum pump ........................................... BR-23
Valve clearance ................................ EM-44, 133
Valve guide ....................................... EM-39, 124
Valve lifter ................................................. EM-43
Valve seat ......................................... EM-41, 126
Valve spring ...................................... EM-42, 128
Vehicle speed sensor (VSS) ........... EC-370, 701
Viscosity number (SAE) ............................ MA-17
Viscous coupling (FF M/T) ........................ MT-93
W
WARN - Wiring diagram .......................... EL-190
WIP/R - Wiring diagram .................. EL-225, 227
WIPER - Wiring diagram ................. EL-217, 220
Warning chime ......................................... EL-197
Warning lamps ......................................... EL-184
Washer, front ........................................... EL-215
ALPHABETICAL INDEX
IDX-7

Water pump ......................................... LC-14, 39
Water temperature gauge ........................ EL-144
Weatherstrip - See Exterior ....................... BT-47
Wheel alignment (rear) ............................. SU-18
Wheel bearing (front) .................................. AX-3
Wheel bearing (rear) ................................. AX-23
Wheel hub (front) ........................................ AX-5
Wheel hub (rear) ....................................... AX-24
Wheel sensors (ABS) ............................... BR-97
Wheelarch height ........................................ SU-6
Wheelbase (Dimensions) ........................... GI-43
Wide open & closed throttle positionswitch ................................................... EC-207
Width (Dimensions) .................................... GI-43
Window, rear .............................................. BT-71
Windshield ................................................. BT-71
Wiper, front .............................................. EL-215
Wiring diagram (cell code) list ................. EL-575
Wiring diagrams .......................................... GI-11
Withdrawal lever (clutch) ..................... CL-17, 20
Wrist pin -
See Piston pin inspection ............. EM-56, 145
ALPHABETICAL INDEX
IDX-8

SMT604A
INSPECTIONNJMT0046Mainshaft and GearsNJMT0046S01+Check shaft for cracks, wear or bending.
+Check gears for excessive wear, chips or cracks.
SMT387A
SynchronizerNJMT0046S02+Check spline portion of coupling sleeves, hubs and gears for
wear or cracks.
+Check baulk rings for cracks or deformation.
+Check shifting inserts for wear or deformation.
SMT140
+Measure clearance between baulk ring and 1st-4th main
gears.
Clearance between baulk rings and 1st-4th main gears:
Standard
1.0 - 1.35 mm (0.0394 - 0.0531 in)
Wear limit
0.7 mm (0.028 in)
SMT714CD
+Measure wear of 1st and 2nd baulk ring. (For double-cone
synchronizer only)
a) Place baulk rings in position on synchronizer cone.
b) While holding baulk ring against synchronizer cone as far as it
will go, measure dimensions ªAº and ªBº.
Standard:
A 0.7 - 0.9 mm (0.028 - 0.035 in)
B 0.7 - 1.0 mm (0.028 - 0.039 in)
Wear limit:
0.2 mm (0.008 in)
REPAIR FOR COMPONENT PARTSRS5F30A
Mainshaft and Gears (Cont'd)
MT-41