Page 695 of 1007

SCREENS
76-4-4 REPAIRS
Refit
1.Carefully remove excess sealer from body
leaving a smooth surface.
2.Use a vacuum cleaner to clear away any waste.
3.Original glass: Carefully cut back old sealer to
obtain a smooth surface without damaging
obscuration band on glass.
4.Fit rubber spacer blocks to body.
5.With assistance, locate screen to body.
6.Apply masking tape reference marks to aid
fitment.
7.Remove screen and place aside.
8.Clean frame and edge of screen with solvent.
Do not touch cleaned or primed surfaces
with fingers.
9.Apply etch primer to any bare metal on frame.
10.Apply bonding agent to screen and allow to
cure.
11.Apply primer over etch primer on frame.
12.Apply activator over old sealer on frame.
13.Allow activator to cure.
14.Fit pre-cut nozzle to sealer cartridge, remove lid
and shake out crystals. Install cartridge in
applicator gun.
Nozzle will need modification to achieve
required bead section.15.Apply a continuous bead of sealer around edge
of frame as shown. Make bead slightly thicker
at each corner.
16.Check for breaks and air bubbles in sealer.
17.Position glass to body and align to reference
tape.
18.Lightly press glass to fully seat sealer.
19.Secure glass with tape until sealer has cured.
20.Remove protective covers and tape.
21.Test sealer for leaks, apply additional sealer if
necessary. If water is used, allow sealer to dry
before testing. Spray water around glass and
check for leaks. Mark leakage points and apply
additional sealer as necessary when area is
completely dry.
22.Fit rear quarter upper casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
Page 696 of 1007

SEATS
REPAIRS 76-5-1
SEATS REPAIRS
Front seat
$% 78.10.44.99
Remove
1.Make the SRS system safe.
+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove seat base finisher.
+ SEATS, REPAIRS, Finisher - seat
base - front - each.
3.Release pretensioner multiplug from seat
frame and disconnect.
4.Remove cover from rear securing bolt.
5.Remove 4 Torx screws securing seat.
6.Remove front seat.
Refit
1.Position front seat and secure with Torx
screws.Tighten screws to 45 Nm (33 lbf.ft).
2.Fit cover to rear bolt.
3.Connect pretensioner multiplug and secure to
seat frame.
4.Fit seat base finisher.
+ SEATS, REPAIRS, Finisher - seat
base - front - each.
Rear seat - LH
$% 78.10.48.99
Remove
1.Remove 2 Torx bolts from seat hinges.
2.Fold seat forward and remove 2 Torx bolts from
hinges.
3.Remove seat.
Refit
1.Position seat in vehicle and align hinges.
2.Fit Torx bolts to seat hinges and tighten to 25
Nm (18 lbf.ft).
3.Lower seat.
4.Fit Torx bolts to heel board and tighten to 25
Nm (18 lbf.ft).
Page 697 of 1007
SEATS
76-5-2 REPAIRS
Rear seat - RH
$% 78.10.49.99
Remove
1.Remove 2 Torx bolts from seat hinges.
2.Fold seat forward and remove 2 Torx bolts from
hinges.
3.Remove seat.
Refit
1.Position seat in vehicle and align hinges.
2.Fit Torx bolts to seat hinges and tighten to 25
Nm (18 lbf.ft).
3.Lower seat.
4.Fit Torx bolts to heel board and tighten to 25
Nm (18 lbf.ft).
Cushion & squab - rear seat - bench type
- 3 door
$% 78.10.57.99
Remove
1.Remove 2 Torx bolts securing seat to heel
board.
2.Fold seat forward and remove 2 Torx bolts from
hinges.
3.With assistance, remove seat.
Refit
1.With assistance, position seat and align hinges.
2.Fit Torx bolts, lower seat and tighten to 25 Nm
(18 lbf.ft).
3.Fit Torx bolts to heel board and tighten to 25
Nm (18 lbf.ft).
Page 698 of 1007
SEATS
REPAIRS 76-5-3
Cover - one piece - front seat cushion
$% 78.30.01
Remove
1.Remove front seat.
+ SEATS, REPAIRS, Front seat.
2.Remove recline control knob.
3.Release retaining studs from side covers and
remove covers.
4.Disconnect 2 multiplugs from underside of seat
cushion.
5.Release 2 clips securing multiplug to seat
frame.
6.Remove 4 Torx bolts from squab frame and
remove squab frame from cushion frame.7.Release clips securing side edges of cushion
cover to seat frame.
8.Release clip securing front edge of cushion
cover to seat frame.
9.Release main central clip securing rear edge of
cushion cover to seat frame.
10.Release rear of cushion pad from frame.
11.Remove cushion cover and pad.
Page 699 of 1007
SEATS
76-5-4 REPAIRS
12.Remove 12 hog rings securing cover to
cushion.
13.Remove cushion cover from cushion.
Refit
1.Position cushion cover to cushion pad and
secure to frame with hog rings in position noted
during removal.
2.Position and secure cushion cover and pad to
frame.
3.Fit squab frame to cushion frame and tighten
Torx bolts to 45 Nm (33 lbf.ft).
4.Connect multiplugs.
5.Position multiplug to frame and secure clips.
6.Fit recline control knob.
7.Fit side covers and secure retaining studs.
8.Fit front seat.
+ SEATS, REPAIRS, Front seat.
Cover - rear seat cushion - RH
$% 78.40.04
Remove
1.Remove RH rear seats.
+ SEATS, REPAIRS, Rear seat - RH.
2.Remove 2 screws and remove seat belt reel
cover.
3.Remove nut and release seat belt reel.
Page 700 of 1007

SEATS
REPAIRS 76-5-5
4.Remove 5 screws and remove both end
covers.
5.Remove 3 Torx bolts and remove squab from
cushion.
6.Release rear of cushion cover from frame.
7.Release sides and front of cushion cover from
frame.
8.Release cover and pad from frame.9.Remove 2 Torx bolts from seat belt and buckle
and remove seat belt and buckle from frame.
10.Remove cushion cover and pad.
11.Remove and discard 17 hog rings and remove
cover from pad.
Refit
1.Position cushion cover to cushion pad and
secure to frame with hog rings in position noted
during removal.
2.Position seat belt and buckle to frame and
tighten to 32 Nm (24 lbf.ft).
3.Fit squab cover and pad to frame.
4.Fit front and sides of cushion cover to frame.
5.Fit rear of cushion cover to frame.
6.Fit cushion to squab and tighten Torx bolts to
28 Nm (21 lbf.ft).
7.Fit end covers and tighten screws.
8.Position seat belt reel in seat squab and tighten
nut to 32 Nm (24 lbf.ft).
9.Fit seat belt reel cover and tighten screws.
10.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - RH.
Page 701 of 1007
SEATS
76-5-6 REPAIRS
Cover - rear seat cushion - LH
$% 78.40.05
Remove
1.Remove LH rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
2.Remove 5 screws and remove both end
covers.
3.Remove 3 Torx bolts and remove squab from
cushion.4.Release rear of cushion cover from frame.
5.Release sides and front of cushion cover from
frame.
6.Remove cushion cover and pad.
7.Remove and discard 16 hog rings and remove
cover from pad.
Refit
1.Position cushion cover to cushion pad and
secure to frame with hog rings in position noted
during removal.
2.Fit cover and pad to frame.
3.Fit front and sides of cushion cover to frame.
4.Fit rear of cushion cover to frame.
5.Fit cushion to squab and tighten Torx bolts to
28 Nm (21 lbf.ft).
6.Fit end covers and tighten screws.
7.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
Page 702 of 1007
SEATS
REPAIRS 76-5-7
Cover - cushion - rear single seat - 3 door
$% 78.40.08
Remove
1.Remove rear seat assembly.
+ SEATS, REPAIRS, Cushion & squab
- rear seat - bench type - 3 door.
2.Remove 2 screws securing console cover and
remove cover.
3.Remove 4 screws and remove rear seat centre
console.
4.Remove 4 screws securing end covers and
remove covers.
5.Remove 4 Torx bolts and remove squab
assembly from cushion assembly.6.Release back board assembly from squab
frame and remove back board.
7.Release rear of cushion cover from frame.
8.Release sides and front of cushion cover from
frame.