Page 601 of 1007

RESTRAINT SYSTEMS
75-20 REPAIRS
Airbag module - steering wheel -
deployment - off vehicle
$% 76.74.16
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove airbag module from steering wheel.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
3.Check condition of deployment tool LRT-86-
003 and associated flyleads.
4.Position toolLRT-86–007–02 in vice, ensuring
that vice jaws grip tool above bottom flange to
prevent possibility of tool being forced upwards
from vice. Tighten vice.
5.Secure airbag module to tool LRT-86–007–02
using both fixings LRT-86–007–05.
6.Ensure airbag module mounting brackets are
secure.
WARNING: Ensure the deployment tool is
not connected to the battery.7.Connect deployment tool flylead LRT-86–003–
08 to driver airbag module.
8.Connect deployment tool flylead LRT-86–003–
08 to deployment tool LRT-86–003.
9.Connect tool LRT-86–003 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the airbag
module.
Page 602 of 1007

RESTRAINT SYSTEMS
REPAIRS 75-21
10.Press deployment tool operating button to
deploy airbag module.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.
11.Disconnect deployment tool flylead LRT-86–
003–08 from driver airbag module.
12.Using gloves and face mask, remove airbag
module from tool LRT-86–007–02, place airbag
module in plastic bag and seal bag.
13.Wipe down tool with damp cloth.
14.Transport deployed airbag module to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
15.DO NOT re-use or salvage any parts of the
SRS system including steering wheel or
steering column.
Airbag module - steering wheel -
deployment - in-vehicle
$% 76.74.15
These guidelines are written to aid authorised
personnel to carry out the safe deployment and
disposal of airbag modules when still fitted to the
vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION, SRS
component manual deployment.
2.Check condition of deployment tool LRT-86–
003and associated flyleads.
3.Remove steering column nacelle.
4.Disconnect SRS harness connector from back
of rotary coupler.
WARNING: Ensure airbag module is secure
within steering wheel.
WARNING: Ensure the deployment tool is
not connected to the battery.
Page 603 of 1007

RESTRAINT SYSTEMS
75-22 REPAIRS
5.Connect deployment tool flylead LRT-86–003–
01 to back of rotary coupler.
6.Connect deployment tool flylead LRT-86–003–
01 to deployment tool LRT-86–003.
7.Connect tool LRT-86–003 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the vehicle.
8.Press deployment tool operating button to
deploy airbag module.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.9.Disconnect deployment tool flylead LRT-86–
003–01 from back of rotary coupler.
10.Using gloves and face mask, remove airbag
module from steering wheel.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
11.Place airbag module in plastic bag and seal
bag.
12.Transport deployed airbag module to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
13.DO NOT re-use or salvage any parts of the
SRS system including steering wheel or
steering column.
Page 605 of 1007
RESTRAINT SYSTEMS
75-24 REPAIRS
8.Press deployment tool operating button to
deploy airbag module.
WARNING: A deployed airbag or seatbelt
pre-tensioner is very hot, DO NOT return to
a deployed airbag module until at least 30
minutes have elapsed since deployment.
9.Disconnect flylead LRT-86–003–04 from pre-
tensioner connector and remove pre-tensioner
from seat.
+ RESTRAINT SYSTEMS, REPAIRS,
Pre-tensioner - seat belt - front.
10.Place pre-tensioner in plastic bag and seal bag.
11.Transport deployed pre-tensioner to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
12.Scrap all remaining parts of the seat belt and
SRS system. DO NOT re-use or salvage any
parts of the seat belt and SRS system.
Page 675 of 1007

INTERIOR TRIM COMPONENTS
76-3-14 REPAIRS
Fascia - up to 04MY
$% 76.46.23
Remove
1.Remove front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Remove rotary coupler.
+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.
3.Disconnect 4 multiplugs from wiper/indicator
switch.
4.Loosen clamping screw and remove wiper/
indicator switch.
5.Remove 2 screws from steering column lower
finisher and remove finisher.6.Open drivers glove box lid and remove fuse box
cover.
7.Disconnect 2 multiplugs from fusebox.
8.Close glove box.
9.Remove clock.
+ INSTRUMENTS, REPAIRS, Clock.
10.Remove both 'A' post upper trim finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
11. Models without passenger airbag: Remove
fascia stowage box.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Stowage box - fascia.
12. Models with passenger airbag: Remove
passenger airbag.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - up to 04MY.
Page 678 of 1007
INTERIOR TRIM COMPONENTS
REPAIRS 76-3-17
26. Models without passenger airbag: Remove 4
nuts from grab handle and remove handle.
27.Remove 4 screws from centre bracket and
remove bracket.28.Remove 4 face level vents and collect seals.
29.Remove glove box hinge pins and remove
glove box lids.
30.Remove glove box lamp and mat.
31.Remove 4 screws from glove box and remove
glove box.
32.Remove 2 screws from each glove box lock and
remove locks.
33.Remove switch blank.
34.Disconnect multiplug from immobilisation ECU.
35.Remove 2 nuts securing immobilisation ECU to
fascia and remove ECU.
36.Remove fascia and coin tray mats.
M76 3995
Page 679 of 1007

INTERIOR TRIM COMPONENTS
76-3-18 REPAIRS
Refit
1.Fit fascia and coin tray mats.
2.Fit immobilisation ECU to fascia and secure
with nuts.
3.Connect multiplug to immobilisation ECU.
4.Fit switch blank.
5.Fit glove box locks to fascia and secure with
screws.
6.Fit glove box and secure with screws.
7.Fit glove box lamp and mat.
8.Fit glove box lids and secure hinge pins.
9.Fit face level vents and seals to fascia.
10.Fit centre bracket and secure with screws.
11. Models without passenger airbag: Fit grab
handle and secure with nuts.
12.Fit instrument pack lower cover and secure with
screws.
13.Fit instrument pack to fascia and secure with
screws.
14.Fit fascia harness to fascia and secure with
clips.
15.Connect Lucars to glove box lamp and switch.
16.Connect multiplugs to mirror switch and
headlamp levelling switch.
17.Fit mirror switch and headlamp levelling switch.
18.Connect multiplugs to instrument pack.
19.Fit instrument pack upper cover and secure
with screws.
20.Connect multiplugs to switches on instrument
bezel finisher, fit bezel and secure with screws.
21.With assistance fit fascia to vehicle and secure
with bolts.22.Connect fascia harness multiplugs to main
harness.
23. Models with passenger airbag: Fit passenger
airbag.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - up to 04MY.
24. Models without passenger airbag: Fit fascia
stowage box.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Stowage box - fascia.
25.Fit 'A' post upper trim finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
26.Fit clock.
+ INSTRUMENTS, REPAIRS, Clock.
27.Open drivers glove box lid and remove fuse box
cover.
28.Connect multiplugs to fusebox.
29.Fit fusebox cover and close glove box lid.
30.Fit steering column lower cover and secure with
screws.
31.Fit wiper/indicator switch and tighten clamping
screw.
32.Connect multiplugs to wiper/indicator switch.
33.Fit rotary coupler.
+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.
34.Fit front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
Page 681 of 1007
INTERIOR TRIM COMPONENTS
76-3-20 REPAIRS
10.Disconnect 2 multiplugs from fuse box.
11.Close glove box.
12.Remove clock.
+ INSTRUMENTS, REPAIRS, Clock.
13.Remove hazard warning switch.
+ DRIVER CONTROLS, REPAIRS,
Switch - hazard warning - from 04MY.
14.Remove both 'A' post upper trim finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
15.Remove passenger airbag.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - from 04MY.
16.Disconnect 2 multiplugs from fascia harness.17.Remove 14 bolts securing fascia.
18.With assistance remove fascia.
NOTE: Do not carry out further dismantling if
component is removed for access only.
19.Disconnect 4 multiplugs from fascia switch
assembly.
20.Remove 4 switches from fascia switch carrier.
M76 4722
M76 4714