Page 590 of 1007
RESTRAINT SYSTEMS
REPAIRS 75-9
Pre-tensioner - seat belt - front -
deployment - off vehicle
$% 76.73.78
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
It is imperative that before any work is
undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove seat belt pre-tensioner from vehicle.
+ RESTRAINT SYSTEMS, REPAIRS,
Pre-tensioner - seat belt - front.
3.Check condition of deployment tool LRT-86-
003 and associated fly leads.
4.Position LRT-86-007/02 in vice, ensuring that
vice jaws grip tool above the bottom flange to
prevent possibility of tool being forced upwards
during detonation. Tighten vice.
Page 591 of 1007

RESTRAINT SYSTEMS
75-10 REPAIRS
5.Fit and secure seat belt pre-tensioner to LRT-
86-007/02.
6.Connect deployment tool fly lead LRT-86-003/
04 to seat belt pre-tensioner.
7.Connect deployment tool LRT-86-003 to
deployment tool fly lead LRT-86-003/04.
8.Connect deployment tool LRT-86-003 to
battery.
9.Press deployment tool operating button to
deploy seat belt pre-tensioner.
WARNING: Ensure all personnel are at least
15 metres (50 feet) away from the airbag
module.
10.Disconnect deployment tool from battery.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.
11.Disconnect deployment tool fly lead from seat
belt pre-tensioner.
12.Remove seat belt pre-tensioner from holding
tool and place in a sealed bag, ready for
disposal.
13.Wipe down holding tools with a damp cloth and
remove from vice.14.Transport deployed seat belt pre-tensioner to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
15. Do not re-use or salvage any parts of the
SRS system.
Page 594 of 1007

RESTRAINT SYSTEMS
REPAIRS 75-13
Air bag - steering wheel
$% 76.74.01
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing an airbag module, do not lean
directly over it.
1.Make the SRS system safe.
+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove 2 Torx bolts securing airbag module to
steering wheel.
3.Release airbag module from steering wheel.
CAUTION: Do not allow the airbag module
to hang by the airbag harness.
4.Disconnect SRS connector from air bag
module.
5.Remove airbag module.
WARNING: Store the airbag module with the
deployment side uppermost. If it is stored
deployment side down, accidental
deployment will propel the airbag module
with enough force to cause serious injury.Refit
1.Position airbag module and fit connector with
harness pointing upwards.
NOTE: If the airbag module is to be replaced,
the bar code of the new module must be
recorded.
2.Fit airbag module to steering wheel and tighten
Torx bolts to 9 Nm (7 lbf.ft).
3.Connect battery leads, earth lead last.
Page 595 of 1007

RESTRAINT SYSTEMS
75-14 REPAIRS
Air bag - fascia - passenger - up to 04MY
$% 76.74.02
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing an airbag module, do not lean
directly over it.
1.Make the SRS system safe.
+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove 2 screws securing airbag lower
finisher.
3.Remove finisher.
4.Remove 4 Torx bolts securing airbag module to
fascia.
5.Release airbag from fascia.
CAUTION: Do not allow the airbag module
to hang by the airbag harness.
6.Release harness from clip and disconnect SRS
connector from air bag module.
7.Remove airbag module.
WARNING: Store the airbag module with the
deployment side uppermost. If it is stored
deployment side down, accidental
deployment will propel the airbag module
with enough force to cause serious injury.Refit
NOTE: If the airbag module is to be replaced,
the bar code of the new module must be
recorded.
1.Position airbag and fit connector.
2.Fit airbag to fascia and tighten Torx screws to 9
Nm (7 lbf.ft).
3.Position airbag lower finisher and tighten
screws.
4.Connect battery leads, earth lead last.
Page 596 of 1007
RESTRAINT SYSTEMS
REPAIRS 75-15
Air bag - fascia - passenger - from 04MY
$% 76.74.02
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing an airbag module, do not lean
directly over it.
1.Make the SRS system safe.
+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove 2 screws securing airbag module to
fascia.
3.Release 4 clips securing airbag lower finisher.
4.Remove airbag lower finisher.5.Remove 4 screws securing lower finisher
bracket.
6.Remove 3 bolts securing airbag module to
fascia.
7.Release airbag from fascia.
CAUTION: Do not allow the airbag module
to hang by the airbag harness.
M76 4691
Page 597 of 1007

RESTRAINT SYSTEMS
75-16 REPAIRS
8.Disconnect SRS connector from airbag
module.
9.Remove airbag module.
WARNING: Store the airbag module with the
deployment side uppermost. If it is stored
deployment side down, accidental
deployment will propel the airbag module
with enough force to cause serious injury.
Refit
1.Position airbag module and connect SRS
connector to airbag module.
NOTE: If the airbag module is to be replaced,
the bar code of the new module must be
recorded.
2.Fit airbag to fascia and tighten Torx screws to
10 Nm (7 lbf.ft).
3.Align lower finisher to bracket.
4.Fit 4 screws securing lower finisher bracket.
5.Fit and secure lower finisher clips
6.Fit 2 screws securing airbag module to fascia.
7.Connect battery leads, earth lead last.
Diagnostic control unit (DCU)
$% 76.74.06
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove heater assembly.
+ HEATING AND VENTILATION,
REPAIRS, Heater unit.
3.Disconnect multiplug from DCU.
4.Remove 3 Torx bolts securing DCU to body and
remove DCU. Discard Torx bolts.
Refit
1.Fit DCU to body and secure with new bolts.
Tighten bolts to 9 Nm (7 lbf.ft).
2.Connect multiplug to DCU.
3.Fit heater assembly.
+ HEATING AND VENTILATION,
REPAIRS, Heater unit.
4.Connect battery leads, earth lead last.
Page 598 of 1007
RESTRAINT SYSTEMS
REPAIRS 75-17
Airbag - passenger - deployment - off
vehicle
$% 76.74.18
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove passenger airbag from vehicle.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - up to 04MY.
3.Check condition of deployment tool LRT-86-
003 and associated fly leads.
4.Position LRT-86-007/02 in vice, ensuring that
vice jaws grip tool above the bottom flange to
prevent possibility of tool being forced upwards
during detonation. Tighten vice.
5.Fit and secure 2 off LRT-86-007/05 to LRT-86-
007/02.
M76 4619
LRT-86-007/05
LRT-86-007/02
Page 599 of 1007

RESTRAINT SYSTEMS
75-18 REPAIRS
6.Fit and secure airbag to LRT-86-007/05.
7.Connect deployment tool fly lead LRT-86-003/
08 to airbag.
8.Connect deployment tool LRT-86-003 to
deployment tool fly lead LRT-86-003/08.
9.Connect deployment tool LRT-86-003 to
battery.
WARNING: Ensure all personnel are at least
15 metres (50 feet) away from the airbag
module.
10.Press deployment tool operating button to
deploy airbag module.
11.Disconnect deployment tool from battery.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.
12.Disconnect deployment tool fly lead from
airbag.
13.Remove airbag module from holding tools and
place in a sealed bag, ready for disposal.
14.Wipe down holding tools with a damp cloth and
remove from vice.
15.Transport deployed airbag module to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.16. Do not re-use or salvage any parts of the
SRS system.