2001 LAND ROVER FREELANDER air condition

COOLING SYSTEM - K SERIES KV6
26-3-4 REPAIRS
Radiator assembly
$% 26.40.01
Remove
1.Disconnect battery earth lead.
2.Remove engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
3.Drain cooling system.

+ COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.
4. Models without A/C: Remove bumper
valance.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
5. Models without A/C:Remove 2 bolts securing
PAS fluid cooler to armature.
6. Models without A/C: Remove 4 nuts and 4
bolts securing armature to body and remove
armature.
7. Models with A/C: Remove A/C condenser.

+ AIR CONDITIONING, REPAIRS,
Condenser.
8.Release clips and remove top and bottom
hoses.
CAUTION: Always fit plugs to open
connections to prevent contamination.
9.Release clip and remove expansion hose from
radiator.10. If fitted:Remove 2 bolts and 4 scrivets securing
LH and RH radiator baffles and remove baffles.
11.Remove radiator upper retaining pegs from
bonnet locking platform. Ease top of radiator
forward.
12.Remove 4 bolts securing fan cowl to radiator.
13.Remove 2 cowl retaining clips from radiator.
M26 0947

COOLING SYSTEM - K SERIES KV6
REPAIRS 26-3-5
14.Release radiator from lower mountings and
remove from vehicle.
15.Remove radiator upper mounting extension
brackets.
16.Remove 4 rubber mountings from radiator.Refit
1.Fit mounting rubbers to radiator.
2.Fit upper support brackets to radiator.
3.Position fan cowl to radiator, fit and tighten
bolts to 5 Nm (4 lbf.ft).
4.Secure fan cowl to radiator with clips.
5.Fit radiator and engage lower mountings in
chassis.
6.Fit radiator upper mountings to bonnet locking
platform.
7. If fitted:Position LH and RH radiator baffles,
secure with scrivets, fit and tighten top bolts to
5 Nm (4 lbf.ft).
8.Connect expansion tank hose and secure with
clip.
9.Connect bottom and top hoses to radiator
secure with clips.
10. Models with A/C: Fit A/C condenser.

+ AIR CONDITIONING, REPAIRS,
Condenser.
11. Models without A/C: Position armature, fit and
tighten 4 nuts and bolts securing armature to
body.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
12. Models without A/C: Align PAS fluid cooler
and tighten bolts to 8 Nm (6 lbf.ft).
13. Models without A/C: Fit bumper valance.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
14.Refill cooling system.

+ COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.
15.Fit acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
16.Connect battery earth lead.
M26 0946

REAR AXLE & FINAL DRIVE
REPAIRS 51-7
9.Taking care not damage oil seal 'flinger',
release drive shaft from differential using LRT-
51-014 and position shaft aside.
10.Remove and discard circlip from drive shaft.
11.Remove differential oil seal.Refit
1.Clean drive shaft oil seal recess in axle casing.
2.Fit new oil seal using LRT-51-012.
3.Clean end of drive shaft and location in
differential.
4.Check condition of oil seal 'Flinger', renew if
damaged.
5.Fit new circlip to drive shaft.
6.With assistance fit drive shaft to differential,
push drive shaft fully home to engage circlip.
7.Fit nut and bolt to fixed transverse link and
tighten to 120 Nm (89 lbf.ft).
CAUTION: Nuts and bolts must be tightened
with weight of vehicle on suspension.
8.Fit nut, bolt and dynamic damper to adjustable
transverse link and tighten to 120 Nm (89 lbf.ft).
9.Fit spacer, nut and bolt to trailing link and
tighten to 120 Nm (89 lbf.ft).
10.Fit bolt securing handbrake cable clip and
tighten to 22 Nm (16 lbf.ft).
11.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
12.Check differential oil level.

+ MAINTENANCE, MAINTENANCE,
Rear Axle.
13.Remove stands and lower vehicle.

BRAKES
REPAIRS 70-17
14.Check wheel cylinder pistons for freedom of
movement.
15.Check brake adjuster threads, nut and
handbrake linkage for wear. Renew if
necessary.
16.Check condition of return springs and renew if
necessary.
17.Ensure brake adjuster is fully off.
Refit
1.Position adjuster and expander to brake shoes
and fit return springs.
2.Smear brake shoe contact points with Molykote
111 grease.
3.Remove elastic band from wheel cylinder.
4.Manoeuvre brake shoes around rear hub and
locate to abutment and wheel cylinder.
5.Fit brake shoe retaining pins and secure with
clips.
6.Connect hand brake cable to brake shoe lever.
7.Fit brake drum.

+ BRAKES, REPAIRS, Drum - rear.
8.Apply brake pedal a min. of 30 times to ensure
full adjustment of rear brake shoes after
refitting.
9.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
10.Remove stands and lower vehicle.
Servo assembly - LHD
$% 70.50.01
Remove
1. Td4 models: Remove air cleaner element

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Element - air cleaner.
2.Remove brake master cylinder.

+ BRAKES, REPAIRS, Cylinder -
master - tandem - LHD.
3. Td4 models: Remove bolt securing vacuum
reservoir and position reservoir aside.
4.Remove screw securing fuel filter housing to
bracket.
5.Release fuel filter housing from bracket.
6.Release and disconnect vacuum hose from
servo.
7.Remove and discard vacuum hose seal.
8.Release brake pipes from clips on bulkhead.
M70 1089

RESTRAINT SYSTEMS
REPAIRS 75-9
Pre-tensioner - seat belt - front -
deployment - off vehicle
$% 76.73.78
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
It is imperative that before any work is
undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove seat belt pre-tensioner from vehicle.

+ RESTRAINT SYSTEMS, REPAIRS,
Pre-tensioner - seat belt - front.
3.Check condition of deployment tool LRT-86-
003 and associated fly leads.
4.Position LRT-86-007/02 in vice, ensuring that
vice jaws grip tool above the bottom flange to
prevent possibility of tool being forced upwards
during detonation. Tighten vice.

RESTRAINT SYSTEMS
REPAIRS 75-17
Airbag - passenger - deployment - off
vehicle
$% 76.74.18
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove passenger airbag from vehicle.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - up to 04MY.
3.Check condition of deployment tool LRT-86-
003 and associated fly leads.
4.Position LRT-86-007/02 in vice, ensuring that
vice jaws grip tool above the bottom flange to
prevent possibility of tool being forced upwards
during detonation. Tighten vice.
5.Fit and secure 2 off LRT-86-007/05 to LRT-86-
007/02.
M76 4619
LRT-86-007/05
LRT-86-007/02

RESTRAINT SYSTEMS
75-20 REPAIRS
Airbag module - steering wheel -
deployment - off vehicle
$% 76.74.16
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove airbag module from steering wheel.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
3.Check condition of deployment tool LRT-86-
003 and associated flyleads.
4.Position toolLRT-86–007–02 in vice, ensuring
that vice jaws grip tool above bottom flange to
prevent possibility of tool being forced upwards
from vice. Tighten vice.
5.Secure airbag module to tool LRT-86–007–02
using both fixings LRT-86–007–05.
6.Ensure airbag module mounting brackets are
secure.
WARNING: Ensure the deployment tool is
not connected to the battery.7.Connect deployment tool flylead LRT-86–003–
08 to driver airbag module.
8.Connect deployment tool flylead LRT-86–003–
08 to deployment tool LRT-86–003.
9.Connect tool LRT-86–003 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the airbag
module.

RESTRAINT SYSTEMS
REPAIRS 75-21
10.Press deployment tool operating button to
deploy airbag module.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.
11.Disconnect deployment tool flylead LRT-86–
003–08 from driver airbag module.
12.Using gloves and face mask, remove airbag
module from tool LRT-86–007–02, place airbag
module in plastic bag and seal bag.
13.Wipe down tool with damp cloth.
14.Transport deployed airbag module to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
15.DO NOT re-use or salvage any parts of the
SRS system including steering wheel or
steering column.
Airbag module - steering wheel -
deployment - in-vehicle
$% 76.74.15
These guidelines are written to aid authorised
personnel to carry out the safe deployment and
disposal of airbag modules when still fitted to the
vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION, SRS
component manual deployment.
2.Check condition of deployment tool LRT-86–
003and associated flyleads.
3.Remove steering column nacelle.
4.Disconnect SRS harness connector from back
of rotary coupler.
WARNING: Ensure airbag module is secure
within steering wheel.
WARNING: Ensure the deployment tool is
not connected to the battery.