Page 651 of 1007
EXTERIOR FITTINGS
76-2-10 REPAIRS
Bumper - assembly - front - up to 04MY
$% 76.22.72
Remove
1.Open bonnet.
2.Remove 8 screws securing wheel arch liners to
bumper, release liners from wheelarch for
access.
3.Remove 2 screws securing bumper valance to
underbelly panel brackets.
4.Remove 3 scrivets securing bumper to
armature.
5.Remove 2 bolts securing rear edge of front
bumper to inner front wing.
6.Remove 4 screws securing bumper to bonnet
locking platform.
7. NAS Models: Release side repeater,
disconnect multiplug and remove repeater.
8.With assistance carefully lift and pull forward
each side of bumper to release bumper side
mounts and clips.
CAUTION: Always protect paintwork when
removing or refitting any body trims or
bumpers.
9.Remove front number plate.
10.Remove badge from grill and discard clips.Refit
1.Fit badge to grill.
2.Fit number plate.
3.With assistance, fit bumper assembly to body.
4. NAS Models: Feed side repeater harness
through bumper, connect multiplug and fit
repeater.
5.Ensure bumper locating pegs are correctly
aligned.
6.Fit and tighten bolts securing bumper to wings.
7.Fit screws securing bumper to bonnet locking
platform.
8.Fit scrivets to armature.
9.Fit screws securing bumper to underbelly
panel.
10.Fit and align wheelarch liners and tighten
screws.
11.Close bonnet.
Page 652 of 1007
EXTERIOR FITTINGS
REPAIRS 76-2-11
Bumper - assembly - front - from 04MY
$% 76.22.72
Remove
1.Open bonnet.
2.Remove 8 screws securing wheel arch liners to
bumper, release liners from wheel arch for
access.
3.Remove 4 screws securing bumper valance to
underbelly panel.
4.Remove 3 scrivets securing bumper to
armature.5.Disconnect multiplugs from fog/driving lamps.
6.Remove 2 bolts securing rear edge of front
bumper to inner front wing.
7.Remove 4 screws securing bumper to bonnet
locking platform.
M76 4674
Page 653 of 1007
EXTERIOR FITTINGS
76-2-12 REPAIRS
8.With assistance, carefully pull each side of
bumper forward to release it from its
mountings.
CAUTION: Always protect paintwork when
removing or refitting any body trims or
bumpers.
9.Remove front bumper.
NOTE: Do not carry out further dismantling if
component is removed for access only.
10.Remove front number plate.
11.Remove clips securing badge to grille, remove
badge and discard clips.12.Release and remove fog/driving lamp finisher
from bumper.
13.Remove 6 screws securing fog/driving lamps to
bumper.
14.Remove 6 speed nuts from bumper.
Refit
1.Fit 6 speed nuts to bumper.
2.Fit fog/driving lamps to bumper and secure with
screws.
3.Fit fog/driving lamp finishers to bumper.
4.Fit badge to grille.
5.Fit number plate.
6.With assistance, fit bumper assembly to body.
7.Ensure bumper locating pegs are correctly
aligned.
8.Fit and tighten bolts securing bumper to wings.
9.Connect multiplugs to fog/driving lamps.
10.Fit screws securing bumper to bonnet locking
platform.
11.Fit scrivets to armature.
12.Fit screws securing bumper to underbelly
panel.
13.Fit and align wheel arch liners and tighten
screws.
14.Close bonnet.
M76 4677
M76 4679
Page 654 of 1007
EXTERIOR FITTINGS
REPAIRS 76-2-13
Bumper valance - rear - up to 04MY
$% 76.22.74
Remove
1.Remove rear mud flaps.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
2.Remove both rear tail lamps.
+ LIGHTING, REPAIRS, Lamp
assembly - tail.
3.Remove rear wheel arch extensions.
+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
4.Remove 10 screws securing bumper valance to
body.
5.Remove 2 nuts and bolts securing bumper
valance to armature.
6.Remove 5 scrivets securing bumper valance to
body.
7.Remove 2 mud flap brackets.
8. NAS Models: Release side repeater,
disconnect multiplug and remove repeater.
9.With assistance remove bumper valance.
Refit
1.With assistance fit bumper valance and secure
with scrivets, screws, nuts and bolts.
2. NAS Models: Feed side repeater harness
through bumper, connect multiplug and fit
repeater.
3.Fit mud flap brackets and secure with screws.
4.Fit rear wheel arch extensions.
+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
5.Fit both rear tail lamps.
+ LIGHTING, REPAIRS, Lamp
assembly - tail.
6.Fit rear mud flaps.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
Bumper valance - rear - from 04MY
$% 76.22.74
Remove
1.Remove rear mud flaps.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
2.Remove both rear fog lamps.
+ LIGHTING, REPAIRS, Lamp
assembly - rear.
3.Remove rear wheel arch extensions.
+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
4.Remove 2 screws and remove both mud flap
retaining brackets.
5.Remove 6 Torx screws securing luggage
compartment carpet retainer to body.
6.Remove luggage compartment carpet retainer.
Page 656 of 1007
EXTERIOR FITTINGS
REPAIRS 76-2-15
17.Release 2 retaining clips and remove parking
aid sensor from finisher.
18.Remove parking aid sensor finisher from
bumper valance.
19.Repeat above procedure for remaining 3
parking aid sensors.
20.Remove tail lamp speed nuts from bumper
valance.Refit
1.Fit tail lamp speed nuts to bumper valance.
2.Fit and secure parking aid finishers and
sensors to bumper valance.
3.Fit and secure parking aid harness to sensors
and bumpers valance.
4.Fit both rear tail lamps.
+ LIGHTING, REPAIRS, Lamp
assembly - tail.
5.With assistance, position bumper valance to
body.
6.Connect parking aid harness multiplug, fit
retaining clip and secure to body.
7.Align bumper valance to body and secure with
retaining screws and scrivets.
8.Fit Torx screws securing bumper valance to
bumper armature and tighten to 5 Nm (3.7
lbf.ft).
9.Fit tailgate aperture seal to body.
10.Fit luggage compartment carpet retainer and
secure with Torx screws.
11.Fit both mud flap retaining brackets and secure
with screws.
12.Fit rear wheel arch extensions.
+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
13.Fit both rear fog lamps.
+ LIGHTING, REPAIRS, Lamp
assembly - rear.
14.Fit rear mud flaps.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
Page 659 of 1007
EXTERIOR FITTINGS
76-2-18 REPAIRS
Wheelarch extension - rear wing part
$% 76.43.94
Remove
1.Raise rear of vehicle.
2.Remove road wheel(s).
3. 5 door models:Remove 2 scrivets securing
extension to edge of wheel arch.
4. 5 door models: Remove wheel arch extension
from 2 fixing studs.
5. 5 door models: Remove fasteners from arch
extension.6. 3 door models: Remove 6 scrivets securing
extension to edge of wheel arch and sill panel.
7. 3 door models: Remove wheel arch extension
from 8 fixing studs.
8. 3 door models: Remove fasteners from arch
extension.
Refit
1.Fit fasteners to wheel arch extension.
2.Fit wheel arch extension to studs.
3.Fit scrivets securing extension to wheel arch.
4.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
5.Remove stands and lower vehicle.
Page 721 of 1007
SUNROOF
76-6-8 REPAIRS
Drain tube - sun/sliding roof - front - each
- 5 door
$% 76.84.20
Remove
1.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
2.Remove scrivet and 5 Torx screws securing
front carpet retainer and remove carpet
retainer.
3.Release drain tube from wheel arch grommet.
4.Disconnect drain tube from sun roof and
discard cable tie.
5.Attach draw string and remove drain tube.Refit
1.Attach draw string to drain tube and pull into
position.
2.Connect drain tube to sun roof and secure with
new cable tie.
3.Connect drain tube to wheel arch grommet.
4.Secure wheel arch grommet.
5.Fit carpet retainer and secure with Torx screws
and scrivet.
6.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
Page 722 of 1007
SUNROOF
REPAIRS 76-6-9
Drain tube - sun/sliding roof - rear - each
- 5 door
$% 76.84.21
Remove
1.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
2.Release drain tube from wheel arch grommet
and 3 securing clips.
3.Disconnect drain tube from sun roof and
discard cable tie.
4.Remove drain tube.
Refit
1.Position drain tube.
2.Connect drain tube to sun roof and secure with
new cable tie.
3.Connect drain tube to wheel arch grommet and
secure in clips.
4.Secure wheel arch grommet.
5.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
Finisher - flange to headlining - front
$% 76.84.25
Remove
1.Release sun roof surround finisher from sun
roof aperture and remove finisher.
Refit
1.Position sun roof surround finisher and secure
in position, ensure locating lug is in position at
the front of finisher.
