Page 603 of 1007

RESTRAINT SYSTEMS
75-22 REPAIRS
5.Connect deployment tool flylead LRT-86–003–
01 to back of rotary coupler.
6.Connect deployment tool flylead LRT-86–003–
01 to deployment tool LRT-86–003.
7.Connect tool LRT-86–003 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the vehicle.
8.Press deployment tool operating button to
deploy airbag module.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.9.Disconnect deployment tool flylead LRT-86–
003–01 from back of rotary coupler.
10.Using gloves and face mask, remove airbag
module from steering wheel.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
11.Place airbag module in plastic bag and seal
bag.
12.Transport deployed airbag module to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
13.DO NOT re-use or salvage any parts of the
SRS system including steering wheel or
steering column.
Page 610 of 1007

DOORS
REPAIRS 76-1-5
Door - tail assembly - remove for access
& refit
$% 76.28.19.99
Remove
1.Remove spare wheel from taildoor.
2.Remove RH rear quarter lower trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
3.Release and disconnect 3 multiplugs and rear
washer tube from lower 'E' post.
4.Remove 2 bolts from tail door check strap,
release strap and position aside.5.Release door harness sheath from 'E' post and
pull harness through 'E' post.
6.Mark position of hinges.
7.Support weight of tail door.
8.Remove 6 bolts securing tail door hinges to
body and with assistance, remove tail door.
Refit
1.With assistance position door. Fit securing
bolts but do not tighten at this stage.
2.Position check strap and secure with bolts.
3.Align hinges and tighten bolts to 30 Nm (22
lbf.ft).
4.Feed door harness through 'E' post and secure
harness sheath.
5.Connect and secure multiplugs and rear
washer tube at 'E' post.
6.Fit rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
7.Fit spare wheel to tail door.
Page 642 of 1007
EXTERIOR FITTINGS
REPAIRS 76-2-1
EXTERIOR FITTINGS REPAIRS
Wing - front
$% 76.10.24
Remove
1.Remove front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
2.Remove lower sill finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
3.Remove 4 bolts securing rear of front wing.
4.Release wheel arch liner from rear of front
wing.5.Remove 2 bolts securing wing bracket to 'A'
post.
6.Remove 4 bolts securing top of wing.
7.Remove bolt securing front of wing to bracket
on body.
8.Remove screw securing wheelarch liner to
under side of wing.
9.Release wing from body and disconnect
multiplug from repeater lamp.
10.Remove front wing from body.
11.Remove side repeater lamp from front wing.
Page 643 of 1007

EXTERIOR FITTINGS
76-2-2 REPAIRS
Refit
1.Fit side repeater lamp to front wing.
2.Position front wing to body.
3.Connect repeater lamp multiplug.
4.Align front wing to body.
5.Fit bolts securing rear wing to 'A' post, top of
wing and front of wing, but do not tighten at this
stage.
6.Align wing and tighten bolts in sequence shown
to 5 Nm (3.5 lbf.ft).
7.Align wheel arch liner to rear of wing.
8.Fit screw securing wheel arch liner to under
side of wing.
9.Fit lower sill finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
10.Fit front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
Liner - front wheel arch
$% 76.10.48
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
4.Remove 3 screws securing wheel arch liner to
wing and bumper.
5.Remove 8 retaining studs securing wheel arch
liner to inner wing.
6.Release and remove wheel arch liner.
Refit
1.Fit wheel arch liner.
2.Fit retaining studs securing wheel arch liner to
inner wing.
3.Fit and tighten screws securing wheel arch liner
to wing and bumper.
4.Fit front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
5.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
6.Remove stand and lower vehicle.
Page 644 of 1007

EXTERIOR FITTINGS
REPAIRS 76-2-3
Liner - rear wheel arch
$% 76.10.49
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel(s).
3.Remove rear mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
4.Remove screw securing mud flap bracket to
bumper and remove bracket.
5.Remove 2 scrivets securing wheel arch liner to
wing.
6.Remove 3 screws securing wheel arch liner to
wing and bumper.
7.Remove 5 retaining studs securing wheel arch
liner to inner wing.
8.Release and remove wheel arch liner.Refit
1.Position wheel arch liner to inner wing.
2.Fit retaining studs securing wheel arch liner to
inner wing.
3.Fit and tighten screws securing wheel arch liner
to wing and bumper.
4.Fit scrivets securing wheel arch liner to wing.
5.Position mud flap bracket to bumper and
secure with screw.
6.Fit rear mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
7.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
8.Remove stands and lower vehicle.
Page 645 of 1007

EXTERIOR FITTINGS
76-2-4 REPAIRS
Panel - underbelly
$% 76.10.50
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove 2 screws securing bumper valance to
underbelly panel brackets.
3.Remove 4 screws securing wheel arch liners to
bumper valance, if fitted.
4.Remove 2 bolts securing rear of underbelly
panel.
5.Remove 6 bolts securing underbelly panel
frame.
6.Remove underbelly panel.
Refit
1.Position underbelly panel.
2.Fit bolts securing underbelly panel frame and
tighten to 45 Nm (33 lbf.ft).
3.Fit bolts securing rear of underbelly panel and
tighten to 8 Nm (6 lbf.ft).
4.Fit and tighten screws securing wheel arch
liners to bumper valance, if fitted.
5.Fit and tighten screws securing bumper
valance to brackets.
6.Remove stands and lower vehicle.
Mirror - exterior - electric
$% 76.10.57
Remove
1.Remove cheater panel.
2. Up to 04MY:Disconnect 2 Lucars from tweeter
and place cheater panel aside.From 04MY:
Disconnect multiplug from tweeter and position
cheater panel aside.
3.Disconnect multiplug from mirror.
4.Support mirror and remove 2 Torx screws.
From 04MY: Remove additional Torx screw.
5.
6.Remove exterior mirror.
7.Collect clamping plate.
Refit
1.Position mirror, locate clamping plate, fit and
tighten Torx screws to 6 Nm (4.5 lbf.ft).
2.Connect multiplug to mirror.
3. 04MY: Connect multiplug to tweeter.
4.Connect Lucars to tweeter in cheater panel.
5.Fit cheater panel to door.
Page 646 of 1007
EXTERIOR FITTINGS
REPAIRS 76-2-5
Mud flap - front
$% 76.10.83
Remove
1.Turn steering wheel to full lock.
2.Remove 3 screws securing mud flap.
3.Remove mud flap.
Refit
1.Position mud flap to body and secure with
screws.
2.Straighten steering.
Mud flap - rear
$% 76.10.85
Remove
1.Remove 3 screws securing mud flap.
2.Remove mud flap.
Refit
1.Position mud flap to body and secure with
screws.
Page 647 of 1007
EXTERIOR FITTINGS
76-2-6 REPAIRS
Bracket - spare wheel mounting
$% 76.11.18
Remove
1.Lower tail door glass.
2.Remove 3 screws securing high mounted stop
lamp bracket to spare wheel carrier.
3.Disconnect multiplug and remove lamp.
4.Remove 3 nuts securing spare wheel to
mounting bracket.
5.Remove spare wheel from mounting bracket.6.Remove 6 Torx bolts and 2 nuts securing spare
wheel mounting bracket to tail door.
7.Remove mounting bracket.
Refit
1.Position spare wheel mounting bracket to tail
door and tighten bolts to 13 Nm (10 lbf.ft).
2.Tighten mounting bracket nuts to 25 Nm (18
lbf.ft).
3.Position stop lamp and connect multiplug.
4.Fit stop lamp and secure with screws.
5.Fit spare wheel and tighten nuts to 45 Nm (33
lbf.ft).
6.Raise tail door glass.