Page 366 of 2395

Reverse Clutch Drum End PlayNBAT0170
Reverse clutch drum end play ªT2º 0.55 - 0.90 mm (0.0217 - 0.0354 in)
Thickness of oil pump thrust washerThickness mm (in) Part number*
0.9 (0.035)
1.1 (0.043)
1.3 (0.051)
1.5 (0.059)
1.7 (0.067)
1.9 (0.075)31528-21X01
31528-21X02
31528-21X03
31528-21X04
31528-21X05
31528-21X06
Removal and InstallationNBAT0171
Manual control linkageNumber of returning revolutions for lock nut 2
Lock nut tightening torque4.4 - 5.9 N´m
(0.45 - 0.60 kg-m, 39.1 - 52.1 in-lb)
Distance between end of converter housing and torque converter 25.0 mm (0.984 in) or more
*: Always check with the Parts Department for the latest parts information.
Shift Solenoid ValvesNBAT0217
Gear position1234
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
Solenoid ValvesNBAT0218
Solenoid valves Resistance (Approx.)WTerminal No.
Shift solenoid valve A 20 - 40 3
Shift solenoid valve B 20 - 40 2
Overrun clutch solenoid valve 20 - 40 4
Line pressure solenoid valve 2.5 - 5 6
Torque converter clutch solenoid valve 10 - 20 7
A/T Fluid Temperature SensorNBAT0219Remarks: Specification data are reference values.
Monitor item Condition Specification
A/T fluid tem-
perature
sensorCold [20ÉC (68ÉF)]
"
Hot [80ÉC (176ÉF)]Approximately 1.5V
"
Approximately 0.5VApproximately 2.5 kW
"
Approximately 0.3 kW
Turbine Revolution SensorNBAT0232
Terminal No. Resistance
1 2 2.4 - 2.8 kW
2 3 No continuity
1 3 No continuity
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SERVICE DATA AND SPECIFICATIONS (SDS)
Reverse Clutch Drum End Play
AT-361
Page 369 of 2395

SBR686C
Precautions
PRECAUTIONSNBAX0001IWhen installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
IUse flare nut wrench when removing and installing brake
tubes.
IAfter installing removed suspension parts, check wheel
alignment and adjust if necessary.
IAlways torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNBAX0002The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
ST29020001
(J24319-01)
Ball joint remover
NT694
Removing tie-rod outer end and lower ball
joint
a: 34 mm (1.34 in)
b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
KV401021S0
(Ð)
Bearing race drift
NT153
Installing wheel bearing outer race
KV40105400
(J36001)
Wheel bearing lock nut
wrench
NT154
Removing and installing wheel bearing lock
nut
COMMERCIAL SERVICE TOOLSNBAX0003
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
Hub cap drift
NT115
Installing hub cap
a: 57 mm (2.24 in) dia.
b: 46 mm (1.81 in) dia.
FRONT AXLE
Precautions
AX-2
Page 370 of 2395

Noise, Vibration and Harshness (NVH)
Troubleshooting
NBAX0034NVH TROUBLESHOOTING CHARTNBAX0034S01Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
Reference pageÐ
AX-12
Ð
AX-6, 19
Ð
AX-4, 18
PD-3
PD-3
Refer to DRIVE SHAFT
in this chart.
Refer to AXLE
in this chart.
SU-3
SU-3
SU-3
BR-6
ST-6
Possible cause and
SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
Wheel bearing damage
PROPELLER SHAFT
DIFFERENTIAL
DRIVE SHAFT
AXLE
SUSPENSION
TIRES
ROAD WHEEL
BRAKES
STEERING
SymptomDRIVE SHAFTNoise, Vibration´´ ´´ ´ ´´´´´
Shake´ ´ ´ ´ ´´´´´
AXLENoise´´ ´´ ´ ´´´´´
Shake´´ ´ ´ ´´´´´
Vibration´´ ´ ´ ´´ ´
Shimmy´´ ´´´´´
Judder´ ´´´´´
Poor quality ride or
handling´´´ ´´´
´: Applicable
SMA525A
On-vehicle Service
FRONT AXLE PARTSNBAX0004Check front axle parts for excessive play, cracks, wear and other
damage.
1. Shake each front wheel to check for excessive play.
2. Retighten all nuts and bolts to the specified torque.
Tightening torque:
Refer to ªWheel Hub and Rotor Discº, AX-6.
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FRONT AXLE
Noise, Vibration and Harshness (NVH) Troubleshooting
AX-3
Page 371 of 2395

SFA747B
FRONT WHEEL BEARINGNBAX00051. Check that wheel bearings operate smoothly.
2. Check axial end play.
Axial end play: 0 mm (0 in)
3. Adjust wheel bearing preload if there is any axial end play or
wheel bearing does not turn smoothly.
Preload AdjustmentNBAX0005S01Adjust wheel bearing preload after wheel bearing has been
replaced or front axle has been reassembled.
Adjust wheel bearing preload as follows:
1. Before adjustment, thoroughly clean all parts to prevent dirt
entry.
SFA891-A
2. Apply multi-purpose grease sparingly to the following parts:
IThreaded portion of spindle
IContact surface between wheel bearing lock washer (cham-
fered side) and outer wheel bearing
IGrease seal lip
IWheel hub (as shown at left)
SFA748B
3. Tighten wheel bearing lock nut with Tool.
: 78 - 98 N´m (8 - 10 kg-m, 58 - 72 ft-lb)
4. Turn wheel hub several times in both directions.
5. Loosen wheel bearing lock nut so that torque becomes 0 N´m
(0 kg-m, 0 ft-lb).
6. Retighten wheel bearing lock nut with Tool.
: 0.5 - 1.5 N´m (0.05 - 0.15 kg-m, 4.3 - 13.0 in-lb)
SFA747B
7. Turn wheel hub several times in both directions.
8. Retighten wheel bearing lock nut with Tool.
: 0.5 - 1.5 N´m (0.05 - 0.15 kg-m, 4.3 - 13.0 in-lb)
9. Measure wheel bearing axial end play.
Axial end play: 0 mm (0 in)
FRONT AXLE
On-vehicle Service (Cont'd)
AX-4
Page 382 of 2395

SFA846-A
2. Install thrust washer onto drive shaft.
Make sure that thrust washer is facing in proper direction,
apply multi-purpose grease.
SFA762B
3. When installing drive shaft, adjust drive shaft axial end play by
selecting a suitable snap ring.
a. Temporarily install new snap ring on drive shaft in the same
thickness as it was installed before removal.
SFA847
b. Set dial gauge on drive shaft end.
c. Measure axial end play of drive shaft.
Axial end play: 0.45 mm (0.0177 in) or less
d. If axial end play is not within the specified limit, select another
snap ring.
1.1 mm (0.043 in)
1.3 mm (0.051 in)
1.5 mm (0.059 in)
1.7 mm (0.067 in)1.9 mm (0.075 in)
2.1 mm (0.083 in)
2.3 mm (0.091 in)
Service Data and Specifications (SDS)
WHEEL BEARING (FRONT)NBAX0022
Wheel bearing lock nutTightening torque 78 - 98 N´m (8 - 10 kg-m, 58 - 72 ft-lb)
Retightening torque after loosening wheel bearing
lock nut0.5 - 1.5 N´m (0.05 - 0.15 kg-m, 4.3 - 13.0 in-lb)
Axial end play 0 mm (0 in)
Starting force at wheel hub bolt N (kg, lb) A
Turning angle 15É - 30É
Starting force at wheel hub bolt N (kg, lb) B
Wheel bearing preload at wheel hub bolt B þ A 7.06 - 20.99 N (0.72 - 2.14 kg, 1.59 - 4.72 lb)
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FRONT AXLE
Drive Shaft (Cont'd)
AX-15
Page 384 of 2395

SBR686C
Precautions
PRECAUTIONSNBAX0023IWhen installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
IUse flare nut wrench when removing and installing brake
tubes.
IAfter installing removed suspension parts, check wheel
alignment and adjust if necessary.
IAlways torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNBAX0024The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
KV40101000
(J25604-01)
Axle stand
NT159
Removing rear axle shaft
ST36230000
(J25840-A)
Sliding hammer
NT126
Removing rear axle shaft
ST38020000
(Ð)
Bearing lock nut wrench
NT160
Removing wheel bearing lock nut
HT72480000 or
HT72210000
(J25852-B)
Rear axle shaft bearing
puller
NT161
Removing wheel bearing
ST37840000
(Ð)
Rear axle shaft guide
NT162
Installing rear axle shaft
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REAR AXLE
Precautions
AX-17
Page 385 of 2395
COMMERCIAL SERVICE TOOLSNBAX0025
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
Rear axle oil seal drift
NT163
Installing oil seal
a: 74 mm (2.91 in) dia.
b: 68 mm (2.68 in) dia.
c: 10 mm (0.39 in)
Noise, Vibration and Harshness (NVH)
Troubleshooting
NBAX0035Refer to ªNoise, Vibration and Harshness (NVH) Troubleshootingº,
ªFRONT AXLEº, AX-3.
SMA525A
On-vehicle Service
REAR AXLE PARTSNBAX0026Check rear axle parts for excessive play, wear and damage.
1. Shake each rear wheel to check for excessive play.
2. Retighten all nuts and bolts to the specified torque.
Tightening torque: Refer to ªComponentsº, AX-19.
SRA755A
REAR WHEEL BEARINGNBAX00271. Check that wheel bearings operate smoothly.
2. Check axial end play.
Axial end play:
0mm(0in)
REAR AXLE
Preparation (Cont'd)
AX-18
Page 388 of 2395

InspectionNBAX0030AXLE SHAFTNBAX0030S01Check axle shaft for straightness, cracks, damage, wear and dis-
tortion. Replace if necessary.
BEARING CAGENBAX0030S02Check bearing cage for deformation and cracks. Replace if neces-
sary.
REAR AXLE HOUSINGNBAX0030S03Check rear axle housing for yield, deformation and cracks. Replace
if necessary.
SRA288A
InstallationNBAX00311. Press new wheel bearing until it bottoms end face of bearing
cage.
Maximum load P:
39 kN (4 ton, 4.4 US ton, 3.9 Imp ton)
Always press outer race of wheel bearing during installation.
SRA289A
2. Press new grease seal until it bottoms end face of bearing
cage.
After installing new grease seal, coat sealing lip with multi-
purpose grease.
SRA761A
3. Press axle shaft into inner race of wheel bearing.
Maximum load P:
47.1 kN (4.8 ton, 5.3 US ton, 4.72 Imp ton)
Be careful not to damage and deform grease seal.
SRA762A
4. Install plain washer and a new wheel bearing lock washer.
5. Tighten wheel bearing lock nut to specified torque.
: 245 - 314 N´m (25 - 32 kg-m, 181 - 231 ft-lb)
Fit wheel bearing lock washer lip in wheel bearing lock nut
groove correctly by tightening lock nut. Be sure to bend it up.
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REAR AXLE
Inspection
AX-21