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SAT544J
SAT546J
Rear Oil Seal and Companion Flange Oil Seal
Replacement
NBAT0212Ð 2WD MODEL ÐNBAT0212S01NOTE:
Replace rear extension assembly as a single unit because it can-
not be disassembled.
1. Remove propeller shaft. Refer to PD-4, ªComponentsº.
2. Remove exhaust mounting and mounting bracket.
3. Disconnect revolution and speedometer sensor harness con-
nector.
4. Support A/T assembly with a jack.
5. Remove rear engine mounting member. Tighten rear engine
mounting member to the specified torque. Refer to EM-59,
ªRear Engine Mountingº.
6. Remove rear extension assembly.
a. Remove parking gear and needle bearing.
CAUTION:
Insert your hand between rear extension and transmission
case. Detach rear extension assembly while holding parking
gear and needle bearing by hand.
7. Reinstall any part removed.
IAlways use new sealing parts.
SAT083J
Parking Components InspectionNBAT0213Ð 4WD MODEL ÐNBAT0213S011. Remove propeller shaft. Refer to PD-4, ªComponentsº.
2. Remove transfer case from vehicle. Refer to TF-119, ªRemovalº.
3. Remove A/T control cable bracket from transmission case.
SAT078B
4. Support A/T assembly with a jack.
5. Remove adapter case from transmission case.
6. Replace parking components if necessary.
7. Reinstall any part removed.
IAlways use new sealing parts.
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ON-VEHICLE SERVICE
Rear Oil Seal and Companion Flange Oil Seal Replacement
AT-275
Page 281 of 2395

SAT551J
Ð 2WD MODEL ÐNBAT0213S021. Remove propeller shaft from vehicle. Refer to PD-4, ªCompo-
nentsº.
2. Support A/T assembly with a jack.
3. Remove rear engine mounting member. Tighten rear engine
mounting member to the specified torque. Refer to EM-59,
ªRear Engine Mountingº.
SAT546J
4. Remove rear extension assembly.
a. Remove parking gear and needle bearing.
CAUTION:
Insert your hand between rear extension and transmission
case. Detach rear extension assembly while holding parking
gear and needle bearing by hand.
5. Replace parking components if necessary.
6. Reinstall any part removed.
IAlways use new sealing parts.
SAT081B
Park/Neutral Position Switch AdjustmentNBAT01041. Remove manual control linkage from manual shaft of A/T
assembly.
2. Set manual shaft of A/T assembly in ªNº position.
3. Loosen PNP switch fixing bolts.
4. Insert pin into adjustment holes in both PNP switch and
manual shaft of A/T assembly as near vertical as possible.
5. Reinstall any part removed.
6. Check continuity of PNP switch. Refer to ªComponents
Inspectionº, AT-103.
SAT361I
Manual Control Linkage AdjustmentNBAT0105Move selector lever from ªPº position to ª1º position. You should be
able to feel the detents in each position.
If the detents cannot be felt or the pointer indicating the position is
improperly aligned, the linkage needs adjustment.
1. Place selector lever in ªPº position.
2. Loosen lock nuts.
SAT032G
3. Tighten turn buckle until aligns with inner cable, pulling selec-
tor lever toward ªRº position side without pushing button.
4. Back off turn buckle 1 turn and tighten lock nuts to the speci-
fied torque.
Lock nut:
: 4.4 - 5.9 N´m (0.45 - 0.60 kg-m, 39.1 - 52.1 in-lb)
5. Move selector lever from ªPº position to ª1º position. Make sure
that selector lever can move smoothly.
ON-VEHICLE SERVICE
Parking Components Inspection (Cont'd)
AT-276
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RemovalNBAT0214
SAT362IA
SAT163K
CAUTION:
When removing the A/T assembly from engine, first remove
the crankshaft position sensor (OBD) from the A/T assembly
lower side.
Be careful not to damage sensor edge.
Ð 4WD MODEL ÐNBAT0214S011. Remove battery negative terminal.
2. Remove exhaust front and rear tubes.
3. Remove fluid charging pipe from A/T assembly.
4. Remove oil cooler pipe from A/T assembly.
5. Plug up openings such as the fluid charging pipe hole, etc.
6. Remove propeller shaft. Refer to PD-4, ªComponentsº.
7. Remove transfer control linkage from transfer. Refer to TF-119,
ªRemovalº.
IInsert plug into rear oil seal after removing rear propeller
shaft.
IBe careful not to damage spline, sleeve yoke and rear oil
seal.
8. Remove A/T control cable from A/T assembly.
9. Disconnect A/T solenoid, PNP switch, turbine revolution, revo-
lution and speedometer sensor harness connectors.
SAT148K
10. Remove starter motor. Refer to SC-18, ªRemoval and Installa-
tionº.
11. Remove bolts securing torque converter to drive plate.
IRemove the bolts by turning crankshaft.
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REMOVAL AND INSTALLATION
Removal
AT-277
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SAT801C
12. Support A/T and transfer assembly with a jack.
13. Remove rear engine mounting member from body and A/T
assembly. Tighten rear engine mounting member to the speci-
fied torque. Refer to EM-59, ªRear Engine Mountingº.
14. Remove bolts securing A/T assembly to engine.
ISecure torque converter to prevent it from dropping.
ISecure A/T assembly to a jack.
15. Lower A/T assembly with transfer.
SAT553J
SAT544J
Ð 2WD MODEL ÐNBAT0214S02CAUTION:
IDo not attach lifting cable to or place supporting fixture
under companion flange at rear of A/T (shown in the fig-
ure at left) when lifting/lowering A/T.
IBe sure to attach lifting cable to rear engine mounting or
dynamic damper location when lifting/lowering A/T.
1. Remove battery negative terminal.
2. Remove exhaust front and rear tubes.
3. Remove fluid charging pipe from A/T assembly.
4. Remove oil cooler pipe from A/T assembly.
5. Plug up openings such as the fluid charging pipe hole, etc.
6. Remove propeller shaft. Refer to PD-4, ªComponentsº.
7. Remove A/T control cable from A/T assembly.
8. Disconnect A/T and speedometer sensor harness connectors.
9. Remove starter motor. Refer to SC-18, ªRemoval and Installa-
tionº.
10. Remove gusset and rear plate cover securing engine to A/T
assembly.
11. Remove bolts securing torque converter to drive plate.
IRemove the bolts by turning crankshaft.
12. Support A/T assembly with a jack.
13. Remove rear engine mounting member from body and A/T
assembly. Tighten rear engine mounting member to the speci-
fied torque. Refer to EM-59, ªRear Engine Mountingº.
14. Remove bolts securing A/T assembly to engine.
15. Pull A/T assembly backwards.
ISecure torque converter to prevent it from dropping.
ISecure A/T assembly to a jack.
16. Lower A/T assembly.
SAT977H
InstallationNBAT0107IDrive plate runout
Maximum allowable runout:
Refer to EM-70, ªFLYWHEEL/DRIVE PLATE RUNOUTº.
If this runout is out of specification, replace drive plate with ring
gear.
REMOVAL AND INSTALLATION
Removal (Cont'd)
AT-278
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SAT017B
IWhen connecting torque converter to transmission, measure
distance ªAº to be certain that they are correctly assembled.
Distance ªAº:
25.0 mm (0.984 in) or more
SAT148K
IInstall converter to drive plate.
IAfter converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission
rotates freely without binding.
SAT149K
ITighten bolts securing transmission.
Bolt No.Tightening torque
N´m (kg-m, ft-lb)Bolt length ªº
mm (in)
1 70 - 80 (7.1 - 8.2, 52 - 59) 65 (2.56)
2 70 - 80 (7.1 - 8.2, 52 - 59) 55 (2.17)
3 29 - 39 (3.0 - 4.0, 22 - 29) 40 (1.57)
IReinstall any part removed.
SAT638A
ICheck fluid level in transmission.
IMove selector lever through all positions to be sure that trans-
mission operates correctly.
With parking brake applied, rotate engine at idling. Move selec-
tor lever through ªNº to ªDº, to ª2º, to ª1º and to ªRº positions.
A slight shock should be felt by hand gripping selector each
time transmission is shifted.
IPerform road test. Refer to ªROAD TESTº, AT-63.
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REMOVAL AND INSTALLATION
Installation (Cont'd)
AT-279
Page 291 of 2395
NBAT0111
SAT018B
1. Drain ATF through drain plug.
2. Remove turbine revolution sensor.
3. Remove torque converter by holding it firmly and turning while
pulling straight out.
SAT521G
4. Check torque converter one-way clutch.
a. Insert Tool into spline of one-way clutch inner race.
b. Hook bearing support unitized with one-way clutch outer race
with suitable wire.
c. Check that one-way clutch inner race rotates only clockwise
with Tool while holding bearing support with wire.
SAT021BB
5. Remove PNP switch from transmission case.
SAT754I
6. Remove oil pan.
IAlways place oil pan straight down so that foreign particles
inside will not move.
SAT522G
7. Place transmission into Tool with the control valve facing up.
DISASSEMBLY
AT-286
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SAT171B
8. Check foreign materials in oil pan to help determine cause of
malfunction. If the fluid is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indi-
cates varnish build up. Varnish can cause valves, servo, and
clutches to stick and may inhibit pump pressure.
IIf frictional material is detected, replace radiator after
repair of A/T. Refer to LC-19, ªREMOVAL AND INSTALLA-
TIONº.
SAT024BC
9. Remove torque converter clutch solenoid valve and A/T fluid
temperature sensor connectors.
IBe careful not to damage connector.
SAT008B
10. Remove oil strainer.
a. Remove oil strainer from control valve assembly.
Then remove O-ring from oil strainer.
SAT025B
b. Check oil strainer screen for damage.
SAT009B
11. Remove control valve assembly.
a. Straighten terminal clips to free terminal cords then remove
terminal clips.
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DISASSEMBLY
AT-287
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SAT194B
DISASSEMBLYNBAT01171. Remove solenoids.
a. Remove torque converter clutch solenoid valve and side plate
from lower body.
b. Remove O-ring from solenoid.
SAT667A
c. Remove line pressure solenoid valve from upper body.
d. Remove O-ring from solenoid.
SAT043G
e. Remove 3-unit solenoid assembly from upper body.
f. Remove O-rings from solenoids.
SAT195B
2. Disassemble upper and lower bodies.
a. Place upper body facedown, and remove bolts, reamer bolts
and support plates.
b. Remove lower body, separator plate as a unit from upper body.
IBe careful not to drop pilot filter, orifice check valve,
spring and steel balls.
SAT670A
c. Place lower body facedown, and remove separator plate.
d. Remove pilot filter, orifice check valve and orifice check spring.
REPAIR FOR COMPONENT PARTS
Control Valve Assembly (Cont'd)
AT-302