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ComponentsNBAT0097
SAT147K
CAUTION:
IInstall key interlock cable in such a way that it will not be
damaged by sharp bends, twists or interference with adja-
cent parts.
IAfter installing key interlock cable to control device, make
sure that casing cap and bracket are firmly secured in
their positions. If casing cap can be removed with an
external load of less than 39.2 N (4.0 kg, 8.8 lb), replace
key interlock cable with new one.
SAT353I
RemovalNBAT0098Unlock slider from adjuster holder and remove rod from cable.
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KEY INTERLOCK CABLE
Components
AT-271
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SAT354I
InstallationNBAT00991. Set key interlock cable to steering lock assembly and install
lock plate.
2. Clamp cable to steering column and fix to control cable with
band.
3. Set selector lever to P position.
SAT355I
4. Insert interlock rod into adjuster holder.
SAT356I
5. Install casing cap to bracket.
6. Move slider in order to fix adjuster holder to interlock rod.
KEY INTERLOCK CABLE
Installation
AT-272
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SAT551J
Ð 2WD MODEL ÐNBAT0213S021. Remove propeller shaft from vehicle. Refer to PD-4, ªCompo-
nentsº.
2. Support A/T assembly with a jack.
3. Remove rear engine mounting member. Tighten rear engine
mounting member to the specified torque. Refer to EM-59,
ªRear Engine Mountingº.
SAT546J
4. Remove rear extension assembly.
a. Remove parking gear and needle bearing.
CAUTION:
Insert your hand between rear extension and transmission
case. Detach rear extension assembly while holding parking
gear and needle bearing by hand.
5. Replace parking components if necessary.
6. Reinstall any part removed.
IAlways use new sealing parts.
SAT081B
Park/Neutral Position Switch AdjustmentNBAT01041. Remove manual control linkage from manual shaft of A/T
assembly.
2. Set manual shaft of A/T assembly in ªNº position.
3. Loosen PNP switch fixing bolts.
4. Insert pin into adjustment holes in both PNP switch and
manual shaft of A/T assembly as near vertical as possible.
5. Reinstall any part removed.
6. Check continuity of PNP switch. Refer to ªComponents
Inspectionº, AT-103.
SAT361I
Manual Control Linkage AdjustmentNBAT0105Move selector lever from ªPº position to ª1º position. You should be
able to feel the detents in each position.
If the detents cannot be felt or the pointer indicating the position is
improperly aligned, the linkage needs adjustment.
1. Place selector lever in ªPº position.
2. Loosen lock nuts.
SAT032G
3. Tighten turn buckle until aligns with inner cable, pulling selec-
tor lever toward ªRº position side without pushing button.
4. Back off turn buckle 1 turn and tighten lock nuts to the speci-
fied torque.
Lock nut:
: 4.4 - 5.9 N´m (0.45 - 0.60 kg-m, 39.1 - 52.1 in-lb)
5. Move selector lever from ªPº position to ª1º position. Make sure
that selector lever can move smoothly.
ON-VEHICLE SERVICE
Parking Components Inspection (Cont'd)
AT-276
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NBAT0111
SAT018B
1. Drain ATF through drain plug.
2. Remove turbine revolution sensor.
3. Remove torque converter by holding it firmly and turning while
pulling straight out.
SAT521G
4. Check torque converter one-way clutch.
a. Insert Tool into spline of one-way clutch inner race.
b. Hook bearing support unitized with one-way clutch outer race
with suitable wire.
c. Check that one-way clutch inner race rotates only clockwise
with Tool while holding bearing support with wire.
SAT021BB
5. Remove PNP switch from transmission case.
SAT754I
6. Remove oil pan.
IAlways place oil pan straight down so that foreign particles
inside will not move.
SAT522G
7. Place transmission into Tool with the control valve facing up.
DISASSEMBLY
AT-286
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SAT988A
16. Remove input shaft and oil pump gasket.
SAT029B
17. Remove brake band and band strut.
a. Loosen lock nut and remove band servo anchor end pin from
transmission case.
SAT986A
b. Remove brake band and band strut from transmission case.
SAT655
c. Hold brake band in a circular shape with clip.
SAT030B
18. Remove front side clutch and gear components.
a. Remove clutch pack (reverse clutch, high clutch and front sun
gear) from transmission case.
DISASSEMBLY
AT-290
Page 300 of 2395
SAT039B
b. Apply compressed air to oil hole until band servo piston comes
out of transmission case.
IHold piston with a rag and gradually direct air to oil hole.
c. Remove return springs.
SAT040BA
d. Remove springs from accumulator pistons B, C and D.
e. Apply compressed air to each oil hole until piston comes out.
IHold piston with a rag and gradually direct air to oil hole.
Identification of accumulator pistons A B C D
Identification of oil holes a b c d
SAT523GA
f. Remove O-ring from each piston.
SAT041B
25. Remove manual shaft components, if necessary.
a. Hold width across flats of manual shaft (outside the transmis-
sion case) and remove lock nut from shaft.
SAT042B
b. Remove retaining pin from transmission case.
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DISASSEMBLY
AT-295
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SAT905A
8. After installing, check to assure that forward clutch hub rotates
clockwise.
Band Servo Piston Assembly
COMPONENTSNBAT0148
SAT161K
SAT909A
DISASSEMBLYNBAT01491. Block one oil hole in OD servo piston retainer and the center
hole in OD band servo piston.
2. Apply compressed air to the other oil hole in piston retainer to
remove OD band servo piston from retainer.
3. Remove D-ring from OD band servo piston.
SAT910A
4. Remove band servo piston assembly from servo piston
retainer by pushing it forward.
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REPAIR FOR COMPONENT PARTS
Rear Internal Gear and Forward Clutch Hub (Cont'd)
AT-333
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SAT911A
5. Place piston stem end on a wooden block. While pushing
servo piston spring retainer down, remove E-ring.
SAT912A
6. Remove servo piston spring retainer, return spring C and pis-
ton stem from band servo piston.
SAT913A
7. Remove E-ring from band servo piston.
SAT914A
8. Remove servo cushion spring retainer from band servo piston.
9. Remove D-rings from band servo piston.
10. Remove O-rings from servo piston retainer.
SAT915A
INSPECTIONNBAT0150Pistons, Retainers and Piston StemNBAT0150S01ICheck frictional surfaces for abnormal wear or damage.
REPAIR FOR COMPONENT PARTS
Band Servo Piston Assembly (Cont'd)
AT-334