MAINTENANCE
SECTION
MA
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
PREPARATION...............................................................3
Special Service Tool ....................................................3
Commercial Service Tool .............................................3
GENERAL MAINTENANCE............................................4
PERIODIC MAINTENANCE............................................6
Schedule 1 ...................................................................7
EMISSION CONTROL SYSTEM MAINTENANCE.........7
CHASSIS AND BODY MAINTENANCE........................8
Schedule 2 ...................................................................9
EMISSION CONTROL SYSTEM MAINTENANCE.........9
CHASSIS AND BODY MAINTENANCE......................10
RECOMMENDED FLUIDS AND LUBRICANTS........... 11
Fluids and Lubricants ................................................ 11
SAE Viscosity Number ..............................................12
GASOLINE ENGINE OIL..........................................12
GEAR OIL...............................................................12
Anti-freeze Coolant Mixture Ratio .............................12
ENGINE MAINTENANCE..............................................13
Checking Drive Belts .................................................13
Changing Engine Coolant..........................................14
-DRAINING ENGINE COOLANT-..............................14
-REFILLING ENGINE COOLANT-..............................15
-FLUSHING COOLING SYSTEM-..............................16
Checking Fuel Lines ..................................................16
Changing Fuel Filter ..................................................16
WITH CONSULT-II..............................................16
WITHOUT CONSULT-II.......................................17
Changing Air Cleaner Filter .......................................17
VISCOUS PAPER TYPE...........................................17
Changing Engine Oil..................................................18
Changing Oil Filter .....................................................18
Changing Spark Plugs ...............................................19
Checking EVAP Vapor Lines .....................................20
CHASSIS AND BODY MAINTENANCE.......................21
Checking Exhaust System.........................................21
Checking A/T Fluid ....................................................21
Changing A/T Fluid ....................................................21Checking All-mode 4WD Transfer Fluid ....................22
Changing All-mode 4WD Transfer Fluid ....................22
Checking Propeller Shaft ...........................................23
Greasing Propeller Shaft ...........................................23
Checking Differential Gear Oil ...................................23
Changing Differential Gear Oil ..................................24
LIMITED-SLIP DIFFERENTIAL GEAR........................24
Balancing Wheels ......................................................24
Tire Rotation ..............................................................24
Checking Brake Fluid Level and Leaks.....................25
Checking Brake Lines and Cables ............................25
Checking Disc Brake .................................................25
ROTOR...................................................................25
CALIPER.................................................................25
PAD........................................................................25
Checking Drum Brake ...............................................26
WHEEL CYLINDER..................................................26
DRUM.....................................................................26
LINING....................................................................26
TEMPORARY METHOD FOR CHECKING LINING
WEAR
.....................................................................26
Checking Steering Gear, Linkage and Transfer
Gear ...........................................................................26
STEERING GEAR....................................................26
STEERING LINKAGE...............................................26
STEERING TRANSFER GEAR..................................26
Checking Power Steering Fluid and Lines ................27
CHECKING FLUID LEVEL........................................27
CHECKING LINES...................................................27
Lubricating Locks, Hinges and Hood Latches...........27
Checking Seat Belts, Buckles, Retractors,
Anchors and Adjusters...............................................28
SERVICE DATA AND SPECIFICATIONS (SDS).........29
Engine Maintenance ..................................................29
DRIVE BELT DEFLECTION......................................29
DRIVE BELT TENSION............................................29
SPARK PLUG TYPE................................................29
Chassis and Body Maintenance ................................29
WHEEL BALANCE...................................................29
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CHASSIS AND BODY MAINTENANCENBMA0004S0102
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section
- Page or
- Content Title Perform at number of miles, kilo-
meters or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months3.75
(6)
37.5
(12)
611.25
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
2433.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Brake lines & cables I I I I MA-25
Brake pads, rotors, drums & linings I IIIIIIIMA-25, 26
Automatic transmission & all-mode
4WD transfer fluid & differential
gear oil (exc. LSD)NOTE (1) I I I I MA-21, 22, 23
LSD gear oil NOTE (1) I R I R MA-24
Steering gear, linkage & transfer
gear, axle & suspension partsIIIIIIIIMA-26
NOTE (6)
Tire rotation NOTE (2)MA-4
Drive shaft boots (
) IIIIIIIIAX-10, ªDrive
Shaftº
Propeller shaft NOTE (3) L LLLLLLLMA-23
Front wheel bearing grease (4x2) I I
Front wheel bearing
grease (
)NOTE (4) I R I RAX-4, ªFront
Wheel Bearingº
Exhaust system I IIIIIIIMA-21
Supplemental air bag systems NOTE (5)RS-14, ªMainte-
nance Itemsº
Ventilation air filter I RIRIRIRHA-159, ªVentila-
tion Air Filterº
ASCD vacuum hoses I I I IEL-237, ªASCD
ACTUATOR/
PUMP CHECKº
NOTE:
(1) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) fluid (A/T, all mode 4WD transfer)/differential gear oil (exc.
LSD) at every 30,000 miles (48,000 km) or 24 months, and change LSD gear oil every 15,000 miles (24,000 km) or 12 months.
(2) Refer to ªTire rotationº under the ªGENERAL MAINTENANCEº heading earlier in this section.
(3) The propeller shaft should be re-greased after being immersed in water.
(4) If operating frequently in water, replace grease every 3,750 miles (6,000 km) or 3 months.
(5) Inspect the air bag system 10 years after the date of manufacture noted on the FMVSS certification label.
(6) Refer to SU-5, ªFront Suspension Partsº and SU-16, ªRear Suspension Partsº, AX-3, ªFront Axle Partsº and AX-18, ªRear Axle Partsº.
PERIODIC MAINTENANCE
Schedule 1 (Cont'd)
MA-8
CHASSIS AND BODY MAINTENANCENBMA0004S0202
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Section
- Page
or
- Content Title Perform at number of miles, kilometers
or months, whichever comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Brake lines & cablesIIIIMA-25
Brake pads, rotors, drums & liningsIIIIMA-25, 26
Automatic transmission & all-mode 4WD
transfer fluid & differential gear oil (exc.
LSD)IIIIMA-21, 22, 23
LSD gear oilIRIRMA-24
Steering gear, linkage & transfer gear,
axle & suspension partsIIMA-26
NOTE (4)
Tire rotation NOTE (1)MA-4
Drive shaft boots (
) IIIIAX-10, ªDrive shaftº
Propeller shaft NOTE (2)LLLLMA-23
Front wheel bearing grease (4x2) I I
Front wheel bearing grease (
) IRIRAX-4, ªFront Wheel
Bearingº
Exhaust systemI I MA-21
Supplemental air bag systems NOTE (3)RS-14, ªMaintenance
Itemº
Ventilation air filterRRRRHA-159, ªVentilation Air
Filterº
ASCD vacuum hosesIIIIEL-237, ªASCD
ACTUATOR/PUMP
CHECKº
NOTE:
(1) Refer to ªTire rotationº under the ªGENERAL MAINTENANCEº heading earlier in this section.
(2) The propeller shaft should be re-greased after being immersed in water.
(3) Inspect the air bag system 10 years after the date of manufacture noted on the FMVSS certification label.
(4) Refer to SU-5, ªFront Suspension Partsº and SU-16, ªRear Suspension Partsº, AX-3, ªFront Axle Partsº and AX-18, ªRear Axle Partsº.
PERIODIC MAINTENANCE
Schedule 2 (Cont'd)
MA-10
NBMA0005
Fluids and LubricantsNBMA0005S01
Capacity (Approximate)
Recommended Fluids/Lubricants
US measure Imp measure Liter
Engine oilDrain and
refillWith oil filter 5-1/4 qt 4-3/8 qt 5.0
IAPI Certification Mark*1
IAPI grade SG/SH, Energy Conserv-
ingI&IIorAPIgrade SJ, Energy
Conserving*1
IILSAC grade GF-I & GF-II*1 Without oil
filter5-1/8 qt 4-1/4 qt 4.8
Dry engine
(Engine overhaul)7-1/4 qt 6 qt 6.8
Cooling system (With reservoir) 9-3/4 qt 8-1/8 qt 9.2Genuine Nissan anti-freeze coolant or
equivalent
All-mode 4WD transfer fluid 3-1/8 qt 2-5/8 qt 3.0Nissan Matic ªDº (Continental U.S. and
Alaska) or Canada NISSAN Automatic
Transmission Fluid*2
Differential
carrier gear
oilFront (4WD) 3-7/8 pt 3-1/4 pt 1.85Standard differential gear: API GL-5*1
Limited-slip differential (LSD) gear:
Use only LSD gear oil API GL-5 and
SAE 80W-90*5 approved for Nissan
LSD*6. Rear 5-7/8 pt 4-7/8 pt 2.8
Automatic transmission fluid2WD
9 qt 7-1/2 qt 8.5Nissan Matic ªDº (Continental U.S. and
Alaska) or Canada NISSAN Automatic
Transmission Fluid*3 4WD
Power steering fluid Ð Ð Ð Genuine NISSAN PSF II or equivalent*7
Brake fluid Ð Ð ÐGenuine Nissan Brake Fluid*4 or
equivalent DOT 3 (U.S. FMVSS No.
116)
Propeller shaft grease Ð Ð ÐNLGI No. 2 (Molybdenum disulphide
lithium soap base)
Multi-purpose grease Ð Ð Ð NLGI No. 2 (Lithium soap base)
*1: For further details, see ªSAE Viscosity Numberº.
*2: Outside the continental United States and Alaska contact an authorized INFINITI dealership for more information regarding suitable
fluids, including recommended brand(s) of DEXRON
TMIII/MERCONTMAutomatic Transmission Fluid.
*3: DEXRONTMIII/MERCONTMor equivalent may also be used. Outside the continental United States and Alaska contact an autho-
rized INFINITI dealership for more information regarding suitable fluids, including recommended brand(s) of DEXRONTMIII/MERCONTM
Automatic Transmission Fluid.
*4: Available in mainland U.S.A. through your INFINITI dealer.
*5: SAE 90 is acceptable in ambient temperatures above þ18ÉC (0ÉF).
*6: Contact an INFINITI dealer for a list of approved oils.
*7: Genuine NISSAN PSF, Canada NISSAN Automatic Transmission Fluid, DEXRON
TMIII/MERCONTMor equivalent ATF may also be
used.
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RECOMMENDED FLUIDS AND LUBRICANTS
Fluids and Lubricants
MA-11
2WD, 4WD model
8.5(9 US qt, 7-1/2 Imp qt)
Drain plug:
: 29 - 39 N´m (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
4. Run engine at idle speed for five minutes.
5. Check fluid level and condition. Refer to MA-21, ªChecking A/T
Fluidº. If fluid is still dirty, repeat steps 2 through 5.
SMA439B
Checking All-mode 4WD Transfer FluidNBMA0022Check for oil leakage and fluid level.
A/T fluid is used for the all-mode 4WD transfer in the factory.
Never start engine while checking fluid level.
Filler plug:
: 10 - 20 N´m (1.0 - 2.0 kg-m, 87 - 174 in-lb)
SMA444B
Changing All-mode 4WD Transfer FluidNBMA0023When changing all-mode 4WD transfer fluid completely, A/T fluid
may be used.
Fluid grade:
Nissan Matic ªDº (Continental U.S. and Alaska) or
Canada NISSAN Automatic Transmission Fluid.
Refer to ªFluids and Lubricantsº, ªRECOMMENDED
FLUIDS AND LUBRICANTSº, MA-11.
Fluid capacity:
3.0(3-1/8 US qt, 2-5/8 Imp qt)
Drain plug:
: 10 - 20 N´m (1.0 - 2.0 kg-m, 87 - 174 in-lb)
CHASSIS AND BODY MAINTENANCE
Changing A/T Fluid (Cont'd)
MA-22
Service Data and Specifications (SDS)
GENERAL SPECIFICATIONS=NBPD00092WD ModelNBPD0009S01
TransmissionA/T
Propeller shaft model3F80B-2BJ
Number of joints3
Coupling method with transmissionFlange type
Type of journal bearings Solid type (disassembly type Ð without birfield joint Ð)
Distance between yokes mm (in)80 (3.15)
Shaft length (Spider to spider) mm (in)1st 650 (25.59)
2nd 749 (29.49)
Shaft outer diameter mm (in)1st 75 (2.95)
2nd 65 (2.56)
4WD ModelNBPD0009S02
LocationFront Rear
Propeller shaft model 2F71H 2S80B-T
Number of joints2
Coupling method with transmission Flange type Sleeve type
Type of journal bearingsSolid type (disassembly type)
Distance between yokes mm (in) 71 (2.80) 80 (3.15)
Shaft length (Spider to spider) mm (in) 553 (21.77) 927 (36.50)
Shaft outer diameter mm (in) 50.8 (2.000) 75 and 63.5 (2.95 and 2.500)
SERVICE DATANBPD0010Unit: mm (in)
Propeller shaft runout limit0.6 (0.024)
Journal axial play0.02 (0.0008) or less
SNAP RING (80B)NBPD0011Unit: mm (in)
Thickness Color Part number*
1.99 (0.0783) White 37146-C9400
2.02 (0.0795) Yellow 37147-C9400
2.05 (0.0807) Red 37148-C9400
2.08 (0.0819) Green 37149-C9400
2.11 (0.0831) Blue 37150-C9400
2.14 (0.0843) Light brown 37151-C9400
2.17 (0.0854) Black 37152-C9400
2.20 (0.0866) No paint 37153-C9400
*: Always check with the Parts Department for the latest parts information.
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PROPELLER SHAFT
Service Data and Specifications (SDS)
PD-11
Service Data and Specifications (SDS)
H233B=NBPD0042General SpecificationsNBPD0042S01
Rear final drive2WD 4WD
Standard Optional
H233B
2-pinion LSD
Gear ratio4.363
Number of teeth (Ring gear/drive pinion) 48/11
Oil capacity (Approx.)(US pt, lmp pt) 2.8 (5-7/8, 4-7/8)
Ring Gear RunoutNBPD0042S02
Ring gear runout limit mm (in)0.08 (0.0031)
Side Gear AdjustmentNBPD0042S03
Side gear backlash (Clearance between side gear and differential case) mm (in) 0.10 - 0.20 (0.0039 - 0.0079)
Available side
gear thrust
washersThickness mm (in) Part number*
1.75 (0.0689)
1.80 (0.0709)
1.85 (0.0728)38424-T5000
38424-T5001
38424-T5002
*: Always check with the Parts Department for the latest parts information.
Differential Torque Adjustment (LSD models)NBPD0042S04
Differential torque N´m (kg-m, ft-lb) 88 - 108 (9 - 11, 65 - 80)
Number of discs and plates (One
side)Friction disc 2
Friction plate 9
Spring plate 2
Wear limit of plate and disc mm (in) 0.1 (0.004)
Allowable warpage of friction disc and plate mm (in) 0.08 (0.0031)
Available discs
and platesPlate name Thickness mm (in) Part number*
Friction disc1.48 - 1.52 (0.0583 - 0.0598)
1.38 - 1.42 (0.0543 - 0.0559)
1.58 - 1.62 (0.0622 - 0.0638)38433-C6002 (Standard type)
38433-C6004 (Adjusting type)
38433-C6003 (Adjusting type)
Friction plate1.48 - 1.52 (0.0583 - 0.0598)
1.38 - 1.42 (0.0543 - 0.0559)
1.58 - 1.62 (0.0622 - 0.0638)38432-C6001
38432-C6002
38432-C6003
Spring plate 1.48 - 1.52 (0.0583 - 0.0598) 38435-S9200
*: Always check with the Parts Department for the latest parts information.
Total Preload AdjustmentNBPD0042S05
Total preload N´m (kg-cm, in-lb) P1+ [0.3 - 0.4 (3 - 4, 2.6 - 3.5)]
Ring gear backlash mm (in) 0.13 - 0.18 (0.0051 - 0.0071)
Side bearing adjusting methodSide adjuster
P1: Drive pinion preload
REAR FINAL DRIVEH233B
Service Data and Specifications (SDS)
PD-62
TRANSFER
SECTION
TF
CONTENTS
PRECAUTIONS...............................................................3
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............3
Precautions ..................................................................3
Service Notice..............................................................4
Wiring Diagrams and Trouble Diagnosis .....................4
PREPARATION...............................................................5
Special Service Tools ..................................................5
Commercial Service Tools ...........................................9
ALL-MODE 4WD SYSTEM...........................................10
Cross-sectional View .................................................10
Control System .......................................................... 11
ALL-MODE 4WD TRANSFER BASIC CONTROL........12
HYDRAULIC CONTROL CIRCUITS...........................12
OUTLINE................................................................12
CONTROL SYSTEM DIAGRAM................................13
INDICATIONS OF 4WD WARNING LAMP..................13
Location of Electrical Parts ........................................14
Description of Electrical Parts ...................................15
TRANSFER MOTOR................................................15
WAIT DETECTION SWITCH.....................................15
2-4WD SHIFT SOLENOID VALVE.............................16
LINE PRESSURE SWITCH.......................................16
Circuit Diagram for Quick Pinpoint Check.................17
Wiring Diagram - TF -................................................18
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................27
Trouble Diagnosis without CONSULT-II ....................27
DESCRIPTION........................................................27
SELF-DIAGNOSTIC PROCEDURE............................28
INDICATIONS OF 4WD WARNING LAMP..................29
Trouble Diagnosis with CONSULT-II .........................30
SELF-DIAGNOSIS...................................................30
SELF-DIAGNOSTIC ITEMS......................................31
DATA MONITOR......................................................33
DATA MONITOR ITEMS...........................................34
REFERENCE VALUE IN DATA MONITOR MODE......36
WORK SUPPORT....................................................38
CLUTCH FORCE RELEASE LIMIT ADJUSTMENT.....39
TROUBLE DIAGNOSIS - INTRODUCTION..................41Introduction ................................................................41
DESCRIPTION........................................................41
DIAGNOSTIC WORKSHEET.....................................41
Work Flow ..................................................................43
HOW TO PERFORM TROUBLE DIAGNOSES FOR
QUICK AND ACCURATE REPAIR
.............................43
TROUBLE DIAGNOSIS - BASIC INSPECTION...........44
Listen to Customer Complaints .................................44
Transfer Fluid Check .................................................44
Road Test...................................................................44
PREPARATION FOR ROAD TEST............................44
1. CHECK BEFORE ENGINE IS STARTED...............45
2. CHECK AT IDLE..................................................47
3. CRUISE TEST.....................................................51
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION...............................................................54
Transfer Control Unit Terminals and Reference
Value ..........................................................................54
REMOVAL AND INSTALLATION OF TRANSFER
CONTROL UNIT
......................................................54
INSPECTION OF TRANSFER CONTROL UNIT..........54
TRANSFER CONTROL UNIT INSPECTION TABLE....55
VEHICLE SPEED SENSOR (FRONT
REVOLUTION SENSOR)..............................................61
Diagnostic Procedure ................................................61
4WD SOLENOID VALVE...............................................64
Diagnostic Procedure ................................................64
2-4WD SHIFT SOLENOID VALVE AND 4WD
SHIFT SWITCH..............................................................66
Diagnostic Procedure ................................................66
TRANSFER MOTOR AND TRANSFER MOTOR
RELAY...........................................................................70
Diagnostic Procedure ................................................70
TRANSFER FLUID TEMPERATURE SENSOR............73
Diagnostic Procedure ................................................73
ATP SWITCH, WAIT DETECTION SWITCH AND
NEUTRAL-4LO SWITCH...............................................76
Diagnostic Procedure ................................................76
CLUTCH PRESSURE SWITCH....................................80
Diagnostic Procedure ................................................80
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