Page 2292 of 2395

Terminal
No.Item Condition Judgement standard
23 4WD shift switch (4LO)
&
4WD shift switch is set to ª4LOº posi-
tion.Battery voltage
4WD shift switch is set to any posi-
tion other than ª4LOº.Less than 1V
24 4WD shift switch (AUTO)4WD shift switch is set to ªAUTOº
position.Battery voltage
4WD shift switch is set to any posi-
tion other than ªAUTOº.Less than 1V
25 Neutral-4LO switchTransfer is set to ª4LOº position. Approx. 0V
Transfer is set to any position other
than ª4LOº.Power supply
26Throttle position switch
(closed)Throttle valve is closed. Power supply
Throttle valve is in any position other
than ªclosedº.Approx. 0V
27Transfer 4H actuator
switch4WD shift switch is set to ª4Hº posi-
tion.Less than 1V
4WD shift switch is set to any posi-
tion other than ª4Hº.Battery voltage
28Throttle position sensor
(Ground)Throttle valve is closed.
Less than 1V
Throttle valve is fully open.
29TCM signal (Vehicle
speed signal)When moving at 20 km/h (12 MPH),
use the CONSULT-II pulse frequency
measuring function.*1
CAUTION:
Connect the diagnosis data link
cable to the vehicle diagnosis con-
nector.
*1: A circuit tester cannot be used to
test this item.Approximately 225 Hz
30Throttle position sensor
(Power supply for throttle
position sensor)Ignition key is set to ªONº position. Approx. 4.5 - 5.5V
Ignition key is set to ªOFFº position. Approx. 0VGI
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-57
Page 2293 of 2395

Terminal
No.Item Condition Judgement standard
31Transfer fluid tempera-
ture sensor
&
At 20ÉC (68ÉF) Approx. 1.5V
At 80ÉC (176ÉF) Approx. 0.5V
32 ABS signalWhen moving, use the CONSULT-II
pulse frequency measuirng func-
tion.*2
CAUTION:
Connect the diagnosis data link
cable to the vehicle diagnosis con-
nector.
*2: A circuit tester cannot be used to
test this item.Refer to the illustration
(SMT973D) at the end of
this section.
33Transfer shift relay
(High)While actuator is operating from ª4Hº
to ª4LOºBattery voltage
Actuator does not operate. Approx. 0V
34 Clutch pressure switch4WD shift switch is set to ªAUTOº or
ª4Hº, then A/T selector lever is set to
ªDº position. (wait detection system:
OFF)Battery voltage
4WD shift switch is set to ª2WDº,
ªAUTOº or ª4Hº, then A/T selector
lever is set to ªDº position. (wait
detection system: ON)Approx. 0V
35 Line pressure switch4WD shift switch is set to ª2WDº,
ªAUTOº or ª4Hº, then A/T selector
lever is set to ªDº position.Battery voltage
Ð Approx. 0V
36 CONSULT-II (RX) Ð Ð Ð
37 Tachometer
ÐRefer to EC-127, ªECM
Inspection Tableº.
38 Front revolution sensor
4WD shift switch is set to ª4Hº posi-
tion. A/T selector lever is set to ªDº
position.Approx. 1V [30 km/h (19
MPH)]
Voltage rises in
response to vehicle
speed.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-58
Page 2294 of 2395

Terminal
No.Item Condition Judgement standard
39ECM (Throttle position
sensor)
&
Throttle valve is fully open. Approx. 0.5V
Throttle valve is closed. Approx. 4.2V
40 ATP switchA/T selector lever is set to ªPº posi-
tion.Battery voltage
A/T selector lever is set to any posi-
tion other than ªPº.Less than 1V
41Transfer motor relay
monitorTransfer motor relay is ON. Battery voltage
Transfer motor relay is OFF. Less than 1V
42Transfer shift relay
(LOW)While actuator is operating from
ª4LOº to ª4Hº positionBattery voltage
Actuator does not operate. Approx. 0V
43 Wait detection switch4WD shift switch is set to any posi-
tion other than ª4LOº.Battery voltage
4WD shift switch is set to ª4LOº posi-
tion.*3Less than 1V
44Transfer 4LO actuator
switch4WD shift switch is set to any posi-
tion other than ª4LOº. (Actuator: High
position)Battery voltage
4WD shift switch is set to ª4LOº posi-
tion. (Actuator: Low position)Less than 1V
45 Ground Ð Ð Ð
46ÐÐÐÐ
47Power supply (memory
back up)
&Ð Battery voltage
48 CONSULT-II (TX) Ð Ð Ð
*3: While wait detection system is operating, terminal 43 exists battery voltage.
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-59
Page 2303 of 2395
3 CHECK 4WD SHIFT SWITCH POWER SOURCE
1. Disconnect 4WD shift switch harness connector.
2. Turn ignition switch to ªONº position.
3. Check voltage between 4WD shift switch harness connector terminal 1 and body ground.
Voltage: Battery voltage
SMT852D
OK or NG
OK©GO TO 4.
NG©Check the following.
INo. 18 fuse (10A)
IContinuity between ignition switch and 4WD shift switch
2-4WD SHIFT SOLENOID VALVE AND 4WD SHIFT SWITCH
Diagnostic Procedure (Cont'd)
TF-68
Page 2306 of 2395
4 CHECK TRANSFER MOTOR RELAY POWER SOURCE
1. Disconnect transfer motor relay harness connector.
2. Turn ignition switch to ªONº position.
3. Check voltage between transfer motor relay harness connector terminals 1, 3 and body ground.
Voltage: Battery voltage
SMT854DA
OK or NG
OK©GO TO 5.
NG©Check the following.
INo. 55 fuse (20A)
INo. 18 fuse (10A)
IHarness continuity between fuse and transfer motor relay
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TRANSFER MOTOR AND TRANSFER MOTOR RELAY
Diagnostic Procedure (Cont'd)
TF-71
Page 2317 of 2395

6 CHECK INPUT SIGNAL
Without CONSULT-II
1. Turn ignition switch to ªONº position and set 4WD shift switch to ª4Hº position.
2. Check voltage between transfer control unit harness connector terminal 34 and body ground.
When 4WD shift switch is in ª2WDº:
Battery voltage should exist.
When 4WD shift switch is in ªAUTOº or ª4Hº and A/T selector lever is in ªDº:
ªWaitº operating: Battery voltage should exist.
ªWaitº not operating: Approx. 0 volts should exist.
SMT789D
SMT849D
OK or NG
OK©GO TO 7.
NG©Check the following.
IContinuity between transfer control unit and transfer terminal cord assembly sub-har-
ness connector
ITransfer sub-harness
IClutch pressure switch
Refer to ª4WD Solenoid Valve, Clutch Pressure Switch and Line Pressure Switchº,
ªCOMPONENT INSPECTIONº, TF-111.
7 PERFORM SELF-DIAGNOSIS AGAIN
1. Check hydraulic parts.
2. After driving for a while, perform self-diagnosis again. Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit input/output signal inspection. Refer to ªTRANSFER
CONTROL UNIT INSPECTION TABLEº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
CLUTCH PRESSURE SWITCH
Diagnostic Procedure (Cont'd)
TF-82
Page 2323 of 2395

Diagnostic ProcedureNBTF0028
1 CHECK TRANSFER CONTROL UNIT POWER SOURCE
1. Turn ignition switch to ªOFFº position and perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27 and ªTrouble Diagnosis with CONSULT-IIº, TF-30.
2. Turn ignition switch to ªOFFº position.
3. Disconnect transfer control unit harness connector.
4. Check voltage between transfer control unit harness connector terminal 47 and body ground.
Voltage: Battery voltage
SMT794D
OK or NG
OK©GO TO 2.
NG©Check the following.
INo. 24 fuse (7.5A)
IHarness continuity between fuse and transfer control unit
2 PERFORM SELF-DIAGNOSIS AGAIN
After driving for a while, perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27 and ªTrouble Diagnosis with CONSULT-IIº, TF-30.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit input/output signal inspection. Refer to ªTRANSFER
CONTROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
DATA ERASE/DISPLAY
Diagnostic Procedure
TF-88
Page 2324 of 2395
Diagnostic ProcedureNBTF0064
1 SHIFT ACTUATOR
Refer to ªActuator & Actuator Position Switchº, ªCOMPONENT INSPECTIONº, TF-115.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 CHECK POWER SOURCE
SMT825DA
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº. (Do not start engine.)
3. Check voltage between transfer control device harness connector 3 (or 4) and body ground while 4WD shift switch is
set from 4H to 4LO (or from 4LO to 4H).
Voltage: Battery voltage
OK or NG
OK©Repair or replace actuator.
NG©1. Recheck the following.
IContinuity between ignition switch and transfer HI & LOW relays
IIgnition switch and No. 3 fuse (20A)
IContinuity between transfer shift HI & LOW relays and transfer control device
2. If NG, repair or replace damaged part.
3 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 4.
WITHOUT CONSULT-II©GO TO 5.
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SHIFT ACTUATOR
Diagnostic Procedure
TF-89