SEM828E
7. Apply engine oil to new valve oil seal and install it with Tool.
SEM715A
OIL SEAL INSTALLATION DIRECTIONNBEM0015S02IInstall new oil seal in the direction shown in the figure.
FRONT OIL SEALNBEM0015S031. Remove the following parts:
IEngine undercover
ISuspension member stay
IDrive belts
ICrankshaft position sensor (REF)
Be careful not to damage sensor edge.
ICrankshaft pulley
IRadiator
ICooling fan
SEM829E
2. Remove front oil seal using a suitable tool.
Be careful not to scratch front cover.
3. Apply engine oil to new oil seal and install it using a suitable
tool.
SEM830E
REAR OIL SEALNBEM0015S041. Remove transmission. Refer to AT-277, ªRemovalº.
2. Remove drive plate.
3. Remove oil pan. Refer to EM-15.
4. Remove rear oil seal retainer.
OIL SEAL
Replacement (Cont'd)
EM-36
Removal and InstallationNBEM0042WARNING:
ISituate vehicle on a flat and solid surface.
IPlace chocks at front and back of rear wheels.
IDo not remove engine until exhaust system has com-
pletely cooled off. Otherwise, you may burn yourself
and/or fire may break out in fuel line.
IFor safety during subsequent steps, the tension of wires
should be slackened against the engine.
IBefore disconnecting fuel hose, release fuel pressure
from fuel line.
Refer to EC-39, ªFuel Pressure Releaseº.
IBefore removing front axle from transmission, place
safety stands under designated front supporting points.
Refer to GI section for lifting points and towing.
IBe sure to hoist engine and transmission in a safe man-
ner.
IFor engines not equipped with engine slingers, attach
proper slingers and bolts described in PARTS CATALOG.
CAUTION:
IWhen lifting engine, be careful not to strike adjacent parts,
especially accelerator wire casing, brake lines, and brake
master cylinder.
IIn hoisting the engine, always use engine slingers in a
safe manner.
IBefore separating engine and transmission, remove
crankshaft position sensor (POS) from the assembly.
IAlways take extra care not to damage edge of crankshaft
position sensor (POS), or ring gear teeth.GI
MA
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ENGINE ASSEMBLY
Removal and Installation
EM-57
Rear Engine MountingNBEM0042S0102
SEM459G
SEM605G
SEM461G
SEM324F
1. Release fuel pressure.
Refer to EC-39, ªFuel pressure releaseº.
2. Remove engine hood and front RH and LH wheels.
3. Remove engine undercover and suspension member stay.
4. Drain coolant from radiator.
5. Remove the following parts.
IRadiator shroud
IRadiator
ICooling fan
IDrive belts
IBattery
IEngine cover
IThrottle wires
6. Air duct with air cleaner case.
7. Disconnect vacuum hoses, fuel hoses, heater hoses, EVAP
canister hoses, harnesses, connectors and so on.
8. Remove air conditioner compressor from bracket, then put it
aside holding with a suitable wire.
9. Remove power steering oil pump and reservoir tank with
bracket, then put it aside holding with a suitable wire.
10. Remove alternator.
11. Remove exhaust front tube heat insulators, then remove rear
heated oxygen sensors.
12. Remove exhaust front and rear tubes.
Refer to FE-8, ªRemoval and Installationº.
13. Remove transmission with transfer.
Refer to AT-277, ªRemovalº.
14. Remove TWC (manifold) heat insulators, then remove TWC
(manifold).
15. Install engine slingers.
16. Hoist engine with engine slingers and remove front engine
mounting nuts.
GI
MA
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ENGINE ASSEMBLY
Removal and Installation (Cont'd)
EM-59
GENERAL INFORMATION
SECTION
GI
CONTENTS
PRECAUTIONS...............................................................3
Precautions ..................................................................3
PRECAUTIONS FOR SUPPLEMENTAL
RESTRAINT SYSTEM (SRS)²AIR BAG²AND
²SEAT BELT PRE-TENSIONER²
.................................3
PRECAUTIONS FOR IVIS (INFINITI VEHICLE
IMMOBILIZER SYSTEM - NATS)
.................................3
PRECAUTIONS FOR INFINITI COMMUNICATOR
(IVCS)
.......................................................................4
GENERAL PRECAUTIONS.........................................5
PRECAUTIONS FOR MULTIPORT FUEL
INJECTION SYSTEM OR ENGINE CONTROL
SYSTEM
...................................................................6
PRECAUTIONS FOR THREE WAY CATALYST...........6
PRECAUTIONS FOR HOSES.....................................7
PRECAUTIONS FOR ENGINE OILS...........................8
PRECAUTIONS FOR FUEL........................................8
PRECAUTIONS FOR AIR CONDITIONING..................8
HOW TO USE THIS MANUAL........................................9
HOW TO READ WIRING DIAGRAMS.......................... 11
Sample/Wiring Diagram - EXAMPL - ........................ 11
OPTIONAL SPLICE..................................................12
Description .................................................................13
CONNECTOR SYMBOLS.........................................15
HARNESS INDICATION...........................................16
COMPONENT INDICATION......................................16
SWITCH POSITIONS...............................................16
DETECTABLE LINES AND NON-DETECTABLE
LINES
.....................................................................17
MULTIPLE SWITCH.................................................18
REFERENCE AREA.................................................19
HOW TO CHECK TERMINAL.......................................21
Connector and Terminal Pin Kit.................................21
How to Probe Connectors .........................................21
PROBING FROM HARNESS SIDE............................21
PROBING FROM TERMINAL SIDE...........................21
How to Check Enlarged Contact Spring of
Terminal .....................................................................22
Waterproof Connector Inspection ..............................23
RUBBER SEAL INSPECTION...................................23
WIRE SEAL INSPECTION........................................23Terminal Lock Inspection ...........................................23
HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT...............................24
Work Flow ..................................................................24
Incident Simulation Tests ...........................................25
INTRODUCTION......................................................25
VEHICLE VIBRATION..............................................25
HEAT SENSITIVE....................................................26
FREEZING..............................................................26
WATER INTRUSION................................................27
ELECTRICAL LOAD.................................................27
COLD OR HOT START UP.......................................27
Circuit Inspection .......................................................27
INTRODUCTION......................................................27
TESTING FOR²OPENS²IN THE CIRCUIT................28
TESTING FOR²SHORTS²IN THE CIRCUIT..............29
GROUND INSPECTION...........................................30
VOLTAGE DROP TESTS..........................................30
CONTROL UNIT CIRCUIT TEST...............................32
HOW TO FOLLOW TROUBLE DIAGNOSIS................34
How to Follow Test Groups in Trouble Diagnosis .....35
Key to Symbols Signifying Measurements or
Procedures.................................................................36
CONSULT-II CHECKING SYSTEM...............................38
Function and System Application ..............................38
Nickel Metal Hydride Battery Replacement...............39
Checking Equipment..................................................39
CONSULT-II Data Link Connector (DLC) Circuit ......40
INSPECTION PROCEDURE.....................................40
IDENTIFICATION INFORMATION................................41
Model Variation ..........................................................41
PREFIX AND SUFFIX DESIGNATIONS.....................41
Identification Number .................................................41
VEHICLE IDENTIFICATION NUMBER
ARRANGEMENT
.....................................................42
IDENTIFICATION PLATE..........................................42
ENGINE SERIAL NUMBER.......................................43
AUTOMATIC TRANSMISSION NUMBER...................43
TRANSFER SERIAL NUMBER..................................43
Dimensions ................................................................43
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SGI285
GENERAL PRECAUTIONSNBGI0001S02IDo not operate the engine for an extended period of time
without proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any
inflammable or poisonous materials, such as gasoline, refrig-
erant gas, etc. When working in a pit or other enclosed area,
be sure to properly ventilate the area before working with haz-
ardous materials.
Do not smoke while working on the vehicle.
SGI231
IBefore jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before work-
ing on the vehicle.
These operations should be done on a level surface.
IWhen removing a heavy component such as the engine or
transaxle/transmission, be careful not to lose your balance and
drop it. Also, do not allow it to strike adjacent parts, especially
the brake tubes and master cylinder.
SEF289H
IBefore starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
SGI233
ITo prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
SGI234
IBefore servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PRECAUTIONS
Precautions (Cont'd)
GI-5
IClean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
IReplace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
IReplace inner and outer races of tapered roller bearings and
needle bearings as a set.
IArrange the disassembled parts in accordance with their
assembled locations and sequence.
IDo not touch the terminals of electrical components which use
microcomputers (such as ECMs).
Static electricity may damage internal electronic components.
IAfter disconnecting vacuum or air hoses, attach a tag to indi-
cate the proper connection.
IUse only the fluids and lubricants specified in this manual.
IUse approved bonding agent, sealants or their equivalents
when required.
IUse tools and recommended special tools where specified for
safe and efficient service repairs.
IWhen repairing the fuel, oil, water, vacuum or exhaust
systems, check all affected lines for leaks.
IDispose of drained oil or the solvent used for cleaning parts in
an appropriate manner.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do
not carelessly disconnect the harness connectors which are
related to the engine control system and TCM (Transmission
Control Module) system. The connectors should be discon-
nected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
SGI787
PRECAUTIONS FOR MULTIPORT FUEL INJECTION
SYSTEM OR ENGINE CONTROL SYSTEM
NBGI0001S03IBefore connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM (Engine Control
Module):
Turn ignition switch to OFF position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
IBefore disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
IBe careful not to jar components such as ECM and mass air
flow sensor.
PRECAUTIONS FOR THREE WAY CATALYSTNBGI0001S04If a large amount of unburned fuel flows into the catalyst, the cata-
lyst temperature will be excessively high. To prevent this, follow the
instructions below:
IUse unleaded gasoline only. Leaded gasoline will seriously
damage the three way catalyst.
IWhen checking for ignition spark or measuring engine
compression, make tests quickly and only when necessary.
IDo not run engine when the fuel tank level is low, otherwise the
engine may misfire causing damage to the catalyst.
PRECAUTIONS
Precautions (Cont'd)
GI-6
NBGI0002
IThe captionsWARNINGandCAUTIONwarn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNINGindicates the possibility of personal injury if instructions are not followed.
CAUTIONindicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTSexceptWARNINGandCAUTIONgive you helpful information.
IALPHABETICAL INDEXis provided at the end of this manual so that you can rapidly find the item and
page you are searching for.
IA QUICK REFERENCE INDEX, a black tab (e.g.
) is provided on the first page. You can quickly find
the first page of each section by mating it to the section's black tab.
ITHE CONTENTSare listed on the first page of each section.
ITHE TITLEis indicated on the upper portion of each page and shows the part or system.
ITHE PAGE NUMBERof each section consists of two letters which designate the particular section and a
number (e.g. ªBR-5º).
ITHE LARGE ILLUSTRATIONSare exploded views (See below.) and contain tightening torques, lubrica-
tion points, section number of thePARTS CATALOG(e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriatePARTS CATALOG.
SBR364AC
ITHE SMALL ILLUSTRATIONSshow the important steps such as inspection, use of special tools, knacks
of work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
ITheUNITSgiven in this manual are primarily expressed as the SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system.
ªExampleº
Tightening torque:
59 - 78 N´m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
ITROUBLE DIAGNOSESare included in sections dealing with complicated components.
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
HOW TO USE THIS MANUAL
GI-9
ISERVICE DATA AND SPECIFICATIONSare contained at the end of each section for quick reference of
data.
IThe followingSYMBOLS AND ABBREVIATIONSare used:
SYMBOL ABBREVIATION SYMBOL ABBREVIATION
Tightening torque
2WD2-Wheel Drive
Should be lubricated with grease. Unless oth-
erwise indicated, use recommended multi-pur-
pose grease.A/CAir Conditioner
Should be lubricated with oil. P/S Power Steering
Sealing point SST Special Service Tools
Checking point SAE Society of Automotive Engineers, Inc.
Always replace after every disassembly. ATF Automatic Transmission Fluid
qP
Apply petroleum jelly.
D1Drive range 1st gear
Apply ATF. D2Drive range 2nd gear
HSelect with proper thickness. D
3Drive range 3rd gear
IAdjustment is required. D
4Drive range 4th gear
SDS Service Data and Specifications OD Overdrive
LH, RH Left-Hand, Right-Hand 2
22nd range 2nd gear
FR, RR Front, Rear 2
12nd range 1st gear
M/T Manual Transaxle/Transmission 1
21st range 2nd gear
A/T Automatic Transaxle/Transmission 1
11st range 1st gear
,
4WD4-Wheel Drive
HOW TO USE THIS MANUAL
GI-10