2001 CHRYSLER VOYAGER ignition

TEST ACTION APPLICABILITY
2 With the DRBIIIt, check for other Transmission DTC's.
Is DTC P1791 present in addition to the DTC that you are diagnosing?All
Ye s®Refer to DTC list and perform symptom for P1791
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 3
3 With the DRBIIIt, read Transmission DTC's
Are there any Transmission Control Relay related DTC's P1765, 1767, or 1768
present?All
Ye s®Refer to symptom list and perform the appropriate test for
Transmission Relay related DTC's.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 4
4 With the DRBIIIt, Check the STARTS SINCE SET counter.
NOTE: This counter only applies to the last DTC set.
Is the STARTS SINCE SET counter 2 or less?All
Ye s®Go To 5
No®Go To 11
5 Turn the ignition off to the lock position.
CAUTION: Remove the Starter Relay from the PDC. This will prevent the
vehicle from being started in gear.
Install Transmission Simulator, Miller tool #8333 and the FWD Adapter Cable kit,
Miller tool #8333-1.
Note: Check connectors - Clean/repair as necessary.
Ignition on, engine not running.
On the Transmission Simulator select L/R on the Pressure Switch selector switch.
With the DRBIIIt, monitor the L/R Pressure Switch state while pressing the
Pressure Switch Test button on the Transmission Simulator.
Did the Pressure Switch state change from OPEN to CLOSED when the test button
was pressed?All
Ye s®Replace the Solenoid/Pressure Switch Assembly in accordance
with the Service Information.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 6
111
TRANSMISSION
P1784-LR PRESSURE SWITCH SENSE CIRCUIT ÐContinued

TEST ACTION APPLICABILITY
6 Turn the ignition off to the lock position.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Remove the Transmission Control Relay from the IPM.
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the Transmission Control Relay Output circuit and
the Fused B+ circuit in the IPM.
Using a 12-volt test light connected to ground, check the Transmission Control Relay
Output circuit in the Solenoid/Pressure Switch Assembly harness connector.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s®Go To 7
No®Repair the Transmission Control Relay Output circuit for an open
or high resistance. If the fuse is open make sure to check for a
short to ground.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
7 Turn the ignition off to the lock position.
Disconnect the TCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Note: Check connectors - Clean/repair as necessary.
Measure the resistance of the L/R Pressure Switch Sense circuit from the TCM
harness connector to the Transmission Solenoid/Pressure Switch Assembly harness
connector.
Is the resistance above 5.0 ohms?All
Ye s®Repair the L/R Pressure Switch Sense circuit for an open.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 8
8 Turn the ignition off to the lock position.
Disconnect the TCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Note: Check connectors - Clean/repair as necessary.
Measure the resistance between ground and the L/R Pressure Switch Sense circuit in
the Transmission Solenoid/Pressure Switch harness connector.
Is the resistance below 5.0 ohms?All
Ye s®Repair the L/R Pressure Switch circuit for a short to ground.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 9
11 2
TRANSMISSION
P1784-LR PRESSURE SWITCH SENSE CIRCUIT ÐContinued

TEST ACTION APPLICABILITY
9 Turn the ignition off to the lock position.
Disconnect the TCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Remove the Transmission Control Relay from the IPM.
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the Fused B+ circuit and the Transmission Control
Relay Output circuit in the IPM.
Ignition on, engine not running.
Measure the voltage of the L/R Pressure Switch Sense circuit in the TCM harness
connector.
Is the voltage above 0.5 volt?All
Ye s®Repair the L/R Pressure Switch Sense circuit for a short to
voltage..
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 10
10 If there are no possible causes remaining, view repair All
Repair
Replace the TCM. WITH THE DRBIIItPERFORM QUICK
LEARN AND REPROGRAM PINION FACTOR.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
11 The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wiring while checking for shorts and open circuits.
Were there any problems found?All
Ye s®Repair as necessary.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Test Complete.
11 3
TRANSMISSION
P1784-LR PRESSURE SWITCH SENSE CIRCUIT ÐContinued

TEST ACTION APPLICABILITY
5 Turn the ignition off to the lock position.
CAUTION: Remove the Starter Relay from the IPM. This will prevent the
vehicle from being started in gear.
Install Transmission Simulator, Miller tool #8333 and the FWD Adapter Cable kit,
Miller tool #8333-1.
Note: Check connectors - Clean/repair as necessary.
On the Transmission Simulator select OD on the Pressure Switch selector switch.
With the DRBIIIt, monitor the OD Pressure Switch state while pressing the
Pressure Switch Test button on the Transmission Simulator.
Wiggle the wires leading to the TCM while pressing the button.
Did the O/D Pressure Switch state change to closed and remain closed while wiggling
the wires?All
Ye s®Go To 6
No®Go To 8
6 The Transmission must be above 21É C or 70É F prior to checking fluid level.
Adjusting fluid level on a cold transmission will result in an overfilled transmission.
Check the Transmission Fluid Level per the Service Information.
Is the fluid level OK?All
Ye s®Go To 7
No®Adjust fluid level. Repair cause of incorrect fluid level.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
7 If there are no possible causes remaining, view repair. All
Repair
Disassemble and inspect the Valve Body per service instructions
and repair or replace as necessary. If no problems are found in the
valve body, replace the Transmission Solenoid Pressure Switch
Assembly per the Service Information.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
8 Turn the ignition off to the lock position.
Disconnect the Transmission Solenoid/Pressure Switch harness connector.
Remove the Transmission Control Relay from the IPM
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the Fused B+ circuit and the Transmission Control
Relay Output circuit in the Transmission Control Relay connector in the IPM.
Using a 12-volt test light connected to ground, check the Transmission Control Relay
Output circuit in the Solenoid/Pressure Switch Assembly harness connector.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s®Go To 9
No®Repair the Transmission Control Relay Output circuit for an open
or high resistance. If the fuse is open make sure to check for a
short to ground.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
11 6
TRANSMISSION
P1787-OD HYDRAULIC PRESSURE TEST FAILURE ÐContinued

TEST ACTION APPLICABILITY
9 Turn the ignition off to the lock position.
Disconnect the TCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Note: Check connectors - Clean/repair as necessary.
Measure the resistance between ground and the OD Pressure Switch Sense circuit in
the Transmission Solenoid/Pressure Switch Assembly harness connector..
Is the resistance above 5.0 ohms?All
Ye s®Repair the O/D Pressure Switch Sense circuit for an open.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 10
10 Turn the ignition off to the lock position.
Disconnect the TCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Note: Check connectors - Clean/repair as necessary.
Measure the resistance between ground and the OD Pressure Switch Sense circuit.
Is the resistance below 5.0 ohms?All
Ye s®Repair the OD Pressure Switch Sense circuit for a short to
ground.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 11
11 Turn the ignition off to the lock position.
Disconnect the TCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Remove the Transmission Control Relay from the IPM.
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the Fused B+ circuit and the Transmission Control
Relay Output circuit in the Transmission Control Relay connector in the IPM.
Ignition on, engine not running.
Measure the voltage of the OD Pressure Switch Sense circuit in the TCM harness
connector.
Is the voltage above 0.5 volt?All
Ye s®Repair OD Pressure Switch Sense circuit for a short to voltage.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 12
12 If there are no possible causes remaining, view repair. All
Repair
Replace the TCM. WITH THE DRBIIItPERFORM QUICK
LEARN AND REPROGRAM PINION FACTOR.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
13 The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wiring while checking for shorts and open circuits.
Were there any problems found?All
Ye s®Repair as necessary.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Test Complete.
11 7
TRANSMISSION
P1787-OD HYDRAULIC PRESSURE TEST FAILURE ÐContinued

TEST ACTION APPLICABILITY
5 Turn the ignition off to the lock position.
CAUTION: Remove the Starter Relay from the IPM. This will prevent the
vehicle from being started in gear.
Install Transmission Simulator, Miller tool #8333 and the FWD Adapter Cable kit,
Miller tool #8333-1.
Note: Check connectors - Clean/repair as necessary.
Ignition on, engine not running.
On the Transmission Simulator select 2/4 on the Pressure Switch selector switch.
With the DRBIIIt, monitor the 2/4 Pressure Switch state while pressing the Pressure
Switch Test button on the Transmission Simulator.
Wiggle the wiring leading to the TCM while pressing the button.
Did the 2-4 Pressure Switch state change to closed and remain closed while wiggling
the wires?All
Ye s®Go To 6
No®Go To 8
6 The Transmission must be above 70 degree F. prior to checking fluid level. Adjusting
fluid level on a cold transmission will result in an overfilled Transmission.
Check the Transmission Fluid Level per the Service Information.
Is the Transmission Fluid Level at the proper level?All
Ye s®Go To 7
No®Adjust fluid level. Repair cause of incorrect fluid level.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
7 If there are no possible causes remaining, view repair. All
Repair
Disassemble and inspect the Valve Body per service information
and repair or replace as necessary. If there are no problems found
in the Valve Body, replace the Transmission Solenoid/Pressure
Switch Assembly per the Service Information,
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
8 Turn the ignition off to the lock position.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Remove the Transmission Control Relay from the IPM.
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the Fused B+ circuit and Transmission Control Relay
Output circuit in the Transmission Control Relay connector in the IPM.
Using a 12-volt test light connected to ground, check the Transmission Control Relay
Output circuit in the Solenoid/Pressure Switch Assembly harness connector.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s®Go To 9
No®Repair the Transmission Control Relay Output circuit for an open
or high resistance. If the fuse is open make sure to check for a
short to ground.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
120
TRANSMISSION
P1788-2/4 HYDRAULIC PRESSURE TEST FAILURE ÐContinued

TEST ACTION APPLICABILITY
9 Turn the ignition off to the lock position.
Disconnect the TCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Note: Check connectors - Clean/repair as necessary.
Measure the resistance of the 2/4 Pressure Switch Sense circuit from the TCM
harness connector to the Transmission Solenoid/Pressure Switch Assembly harness
connector.
Is the resistance above 5.0 ohms?All
Ye s®Repair the 2/4 Pressure Switch Sense circuit or an open.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 10
10 Turn the ignition off to the lock position.
Disconnect the TCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Note: Check connectors - Clean/repair as necessary.
Measure the resistance between ground and the 2/4 Pressure Switch Sense circuit.
Is the resistance below 5.0 ohms?All
Ye s®Repair the 2/4 Pressure Switch Sense circuit for a short to ground.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 11
11 Turn the ignition off to the lock position.
Disconnect the TCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Remove the Transmission Control Relay from the IPM.
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the Fused B+ circuit and the Transmission Control
Relay Output circuit in the Transmission Control Relay connector in the IPM.
Ignition on, engine not running.
Measure the voltage of the 2/4 Pressure Switch Sense circuit in the TCM harness
connector.
Is the voltage above 0.5 volt?All
Ye s®Repair the 2/4 Pressure Switch Sense circuit for a short to
voltage.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 12
12 If there are no possible causes remaining, view repair. All
Repair
Replace the TCM. WITH THE DRBIIItPERFORM QUICK
LEARN AND REPROGRAM PINION FACTOR.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
13 The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wiring while checking for shorts and open circuits.
Were there any problems found?All
Ye s®Repair as necessary.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Test Complete.
121
TRANSMISSION
P1788-2/4 HYDRAULIC PRESSURE TEST FAILURE ÐContinued

TEST ACTION APPLICABILITY
2 Turn ignition off to the lock position.
Disconnect the TCM harness connector.
Ignition on, engine not running.
Measure the voltage of the Fused B+ circuit in the TCM harness connector.
Is the voltage below 10.0 volts?All
Ye s®Go To 3
No®Go To 5
3 Turn the ignition off to the lock position.
Disconnect the TCM harness connector.
Note: Check connectors - Clean/repair as necessary.
Ignition on, engine not running.
Using a 12-volt test light connected to ground, check the Fused B+ circuit in the TCM
harness connector.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s®Go To 4
No®Repair the Fused B+ circuit for a open or high resistance. If the
fuse is open make sure to check for a short to ground.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
4 Turn ignition off to the lock position.
Disconnect the TCM harness connector.
Note: Check connectors - Clean/repair as necessary.
Using a 12-volt test light connected to 12-volts, check all the ground circuits in the
TCM harness connector.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the light illuminate brightly at all ground circuits?All
Ye s®Test Complete.
No®Repair the Ground circuit(s) as necessary.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
5 Has the Quick Learn procedure been performed? All
Ye s®This is the cause of the DTC. Erase the DTC and return vehicle to
customer.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 6
6 Has the battery been disconnected, lost it's charge, or been replaced recently? All
Ye s®This is the cause of the DTC. Erase the DTC and return vehicle to
customer.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 7
7 Has the TCM been replaced or disconnected? All
Ye s®Replacing or disconnecting the TCM will set this DTC. Erase the
DTC and return the vehicle to the customer.
Perform 41TE TRANSMISSION VERIFICATION TEST - VER 1.
No®Go To 8
128
TRANSMISSION
P1792-BATTERY WAS DISCONNECTED ÐContinued