NF
NEW FEATURES Ð A140E AUTOMATIC TRANSAXLE AND BRAKES
A140E AUTOMATIC TRANSAXLE
DESCRIPTION
As in the 5S-FE engine model, the A140E automatic transaxle is used on the 5S-FNE engine model.
The gear ratio of the differential has been lowered to accommodate the performance of the 5S-FNE engine
and to ensure fuel economy.
Specifications
Item
5S-FNE Engine5S-FE Engine
1st2.810
2nd1.549
Gear Ratio3rd1.000
Overdrive0.706
Reverse2.296
Counter Gear Ratio0.945
Differential Gear Ratio4.1763.944
Fluid Capacity litersTransmission5.6 (5.9, 4.9)Fluid Capacity liters
(US qts, Imp. qts)Differential1.6 (1.7, 1.4)
Fluid TypeATF D-II or
DEXRONIII (DEXRONII)
BRAKES
DESCRIPTION
The front brake size has been changed.
Specifications
Item
5S-FNE Engine Model5S-FE Engine Model
TypeVentilated Disc
Caliper TypePE60PE57
Front BrakeWheel Cylinder Diameter
mm (in.)60.33 (2.38)57.22 (2.25)
Rotor Size (D T)*
mm (in.)275 28
(10.83 1.10)255 28
(10.04 1.10)
*: D : Outer Diameter, T : Thickness
BR3583
BR3582F00010
RotorSpeed Sensor
Magnet
To ECU
+V
±VHigh Speed
Low Speed
CoilNS
DI±514
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
749 Author: Date:
DTC31, 32, 33, 34Speed Sensor Circuit
CIRCUIT DESCRIPTION
The speed sensor detects wheel speed and sends the ap-
propriate signals to the ECU. These signals are used to control
the ABS system. The front and rear rotors each have 48 serra-
tions.
When the rotors rotate, the magnetic field emitted by the perma-
nent magnet in the speed sensor generates an AC voltage.
Since the frequency of this AC voltage changes in direct propor-
tion to the speed of the rotor, the frequency is used by the ECU
to detect the speed of each wheel.
DTC No.DTC Detecting ConditionTrouble Area
31, 32, 33, 34
Detection of any of conditions from 1. through 4.:
1. Vehicle speed is at 10 km/h (6 mph) or more and the
speed sensor signal circuit is open or short circuit con-
tinues for 15 sec. or more.
2. Momentary interruption of the speed sensor signal oc-
curs 7 times or more.
3. Vehicle speed is at 20 km/h (12mph) or more and inter-
ference on the speed sensor signal continues for 5 sec.
or more.
4. Open circuit condition of the speed sensor signal circuit
continues for 0.5 sec. or more.
Right front, left front, right rear, left rear speed sensor
Each speed sensor circuit
Speed sensor rotor
HINT:
DTC No. 31 is for the right front speed sensor.
DTC No. 32 is for the left front speed sensor.
DTC No. 33 is for the right rear speed sensor.
DTC No. 34 is for the left rear speed sensor.
Fail safe function:
If trouble occurs in the speed sensor circuit, the ECU cuts off current to the ABS solenoid relay and prohibits
ABS control.
DI1JM±02
BR3583
BR3582F00010
RotorSpeed Sensor
Magnet
To ECU
+V
±VHigh Speed
Low Speed
CoilNS
DI±552
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
787 Author: Date:
DTC31, 32, 33, 34, 35, 36, 38, 39Speed Sensor Circuit
CIRCUIT DESCRIPTION
The speed sensor detects wheel speed and sends the ap-
propriate signals to the ECU. These signals are used to control
the ABS system. The front and rear rotors each have 48 serra-
tions.
When the rotors rotate, the magnetic field emitted by the perma-
nent magnet in the speed sensor generates an AC voltage.
Since the frequency of this AC voltage changes in direct propor-
tion to the speed of the rotor, the frequency is used by the ECU
to detect the speed of each wheel.
DTC No.DTC Detecting ConditionTrouble Area
31, 32, 33, 34
Detection of any of conditions from 1. through 3.:
1. Vehicle speed is more than 40 km/h (25 mph), pulses
are not input for 0.01 sec.
2. After the initial start or restart and when the vehicle
speed has reached 12 km/h (7 mph), the wheel with 0
km/h (0 mph) of wheel speed is detected.
3. After the initial start or restart and when the vehicle
speed has reached 70 km/h (44 mph), front wheel with 0
km/h (0 mph) of wheel speed is detected.
Right front, left front, right rear, left rear speed sensor
Each speed sensor circuit
Sensor installation
ECU
35, 36, 38, 39Detecting abnormality in the resistance value of each speed
sensor.Right front, left front, right rear, left rear speed sensor
Each speed sensor circuit
ECU
HINT:
DTC No. 31 and 35 are for the right front speed sensor.
DTC No. 32 and 36 are for the left front speed sensor.
DTC No. 33 and 38 are for the right rear speed sensor.
DTC No. 34 and 39 are for the left rear speed sensor.
Fail safe function:
If trouble occurs in the speed sensor circuit, the ECU cuts off current to the ABS solenoid valve relay and
prohibits ABS control.
DI043±04
DI±590
± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
825 Author: Date:
DTC 21 to 28 ABS & TRAC Actuator Solenoid Circuit
CIRCUIT DESCRIPTION
This solenoid goes on when signals are received from the ECU and controls the pressure acting on the wheel
cylinders thus controlling the braking force.
DTC No.DTC Detecting ConditionTrouble Area
21
ABS actuator
SFRR or SFRH circuit
ECU
22
ABS actuator
SFLR or SFLH circuit
ECU
23Conditions 1. and 2. or 3. continue for 0.48 sec. or more:
1 Recoveryprohibit runpulse is not output solenoid relay
ABS actuator
SRRR or SRRH circuit
ECU
24
1. Recovery prohibit run pulse is not output, solenoid relay
is ON, AST voltage of ECU terminal is 8.0 V or more,
and solenoid output has no change between the last
time and this time.ABS actuator
SRLR or SRLH circuit
ECU
25
time and this time.
2. Solenoid output is ON, pressure holding solenoid moni-
tor voltage is more than 1.0 V or pressure eduction sole-
noid monitor voltage is more than 1.5 V.
ABS actuator
SMC1 circuit
ECU
26
g
3. Solenoid output is OFF, solenoid monitor voltage is more
than ±1.0 V AST voltage of ECU.ABS actuator
SMC2 circuit
ECU
27
ABS actuator
SRC1 circuit
ECU
28
ABS actuator
SRC2 circuit
ECU
Fail safe function:
If any trouble occurs in the actuator solenoid circuit, the ECU cuts off current to the ABS & TRAC solenoid
relay and prohibits ABS control and TRAC control.
DI04L±04
BR3583
BR3582F00010
RotorSpeed Sensor
Magnet
To ECU
+V
±VHigh Speed
Low Speed
CoilNS
± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
DI±593
828 Author: Date:
DTC31, 32, 33, 34Speed Sensor Circuit
CIRCUIT DESCRIPTION
The speed sensor detects wheel speed and sends the ap-
propriate signals to the ECU. These signals are used to control
the ABS and TRAC system. The front and rear rotors each have
48 serrations.
When the rotors rotate, the magnetic field emitted by the perma-
nent magnet in the speed sensor generates an AC voltage.
Since the frequency of this AC voltage changes in direct propor-
tion to the speed of the rotor, the frequency is used by the ECU
to detect the speed of each wheel.
DTC No.DTC Detecting ConditionTrouble Area
31, 32, 33, 34
Detection of any of conditions from 1. through 3.:
1. ABS is in non±operation, wheel speed is 10 km/h or
more, one eighth of maximum wheel speed is greater
than the minimum wheel speed, one eighth of maximum
wheel speed is smaller than the rear maximum wheel
speed or momentary interruption of both the rear wheels
are shown in the 15 sec. or more continuously.
2. ABS is in non±operation, momentary interruption of
speed sensor occurs 7 times or more in the mean time
of switching the ignition switch ON and OFF or vehicle
speed is 20 km/h (12 mph) or more and the condition of
noise interference or non±noise interference occurs 75
times or more within 5 sec.
3. Vehicle is at a stop, malfunction signal of vehicle speed
sensor hardware open circuit is ON for 1.02 sec. contin-
uously since starting the checking of a certain vehicle.
Right front, left front, right rear, left rear speed sensor
Each speed sensor circuit
Speed sensor rotor
ECU
HINT:
DTC No. 31 is for the right front speed sensor.
DTC No. 32 is for the left front speed sensor.
DTC No. 33 is for the right rear speed sensor.
DTC No. 34 is for the left rear speed sensor.
Fail safe function:
If any trouble occurs in the speed sensor circuit, the ECU cuts off current to the ABS & TRAC solenoid relay
and prohibits ABS control and TRAC control.
DI1JP±03
MA002±11
MA±2
± MAINTENANCEINSIDE VEHICLE
45 Author: Date:
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner's responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering,
excessive freeplay or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold±down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.
R11669
W04223
2 mm
(0.79 in.)
or less
SST
W04231
Fulcrum
LengthSST SR±48
± STEERINGPOWER STEERING GEAR
2143 Author: Date:
18. INSTALL RH AND LH RACK BOOTS, CLAMPS AND
CLIPS
(a) Ensure that the steering rack hole is not clogged with
grease.
HINT:
If the hole is clogged, the pressure inside the boot will change
after it is assembled and the steering wheel is turned.
(b) Install the boot.
NOTICE:
Be careful not to damage or twist the boot.
(c) Using SST, tighten the clamp as shown in the illustration.
SST 09521±24010
19. INSTALL RH AND LH TIE ROD ENDS AND LOCK NUTS
(a) Screw the lock nut and tie rod end onto the rack end until
the matchmarks are aligned.
(b) After adjusting toe±in, torque the nut.
(See page SA±4)
Torque: 74 N´m (750 kgf´cm, 54 ft´lbf)
20. INSTALL 2 TURN PRESSURE TUBES
(a) Coat 2 new O±rings with power steering fluid and install
them to the tube.
(b) Using SST, install the tube.
SST 09633±00020
Torque: 10 N´m (102 kgf´cm, 7 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 250 mm
(9.84 in.).
This torque value is effective in case that SST is parallel
to a torque wrench.
W03086
F02267
1
2
F01195
Bolt
Adjusting
ValueSet Bolt
15'
30'Adjusting Bolt90105±15001 90105±15004 90105±15005 90105±15006
45'
1°00'
1°15'
1°30'121212121 Dot 2 Dots 3 Dots
± SUSPENSION AND AXLEFRONT WHEEL ALIGNMENT
SA±5
1956 Author: Date:
5. ADJUST CAMBER
NOTICE:
After the camber has been adjusted, inspect the toe±in.
(a) Remove the front wheels and speed sensor clamp.
(b) Remove the 2 nuts on the lower side of the shock absorb-
er.
(c) Coat the threads of the nuts with engine oil.
(d) Temporarily install the 2 nuts.
(e) Adjust the camber by pushing or pulling the lower side of
the shock absorber in the direction in which the camber
adjustment is required.
(f) Tighten the nuts.
Torque: 211 N´m (2,150 kgf´cm, 156 ft´lbf)
(g) Install the front wheels.
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
(h) Check the camber.
HINT:
Try to adjust the camber to the center value.
Adjusting value for the set bolts is 6' ± 30' (0.1° ± 0.5°).
If the camber is not within the specification, using the table be-
low, estimate for how much additional camber adjustment will
be required, and select the camber adjusting bolt.
(i) Follow the above mentioned steps again. Between step
(b) and (c), exchange 1 or 2 selected bolts.
HINT:
When exchanging the 2 bolts, exchange 1 bolt for each time.