Page 297 of 4770
THERMOSTAT REMOVAL
HINT: Removal of the thermostat would have an ad±
verse effect, causing a lowering of cooling efficiency.
Do not remove the thermostat, even if the engine
tends to overheat.
1. DRAIN ENGINE COOLANT (See page EG1±241)
2. REMOVE OIL FILTER
Using SST, remove the oil filter.
SST 09228±06500
3. REMOVE WATER INLET AND THERMOSTAT
(a) Remove the 2 nuts and water inlet from the water
pump.
(b) Remove the thermostat.
(c) Remove the gasket from the thermostat.
THERMOSTAT
COMPONENTS FOR REMOVAL AND
INSTALLATION
± 5S±FE ENGINECOOLING SYSTEMEG1±247
Page 299 of 4770
7. CHECK ENGINE OIL LEVEL
The oil level should be between the ªLº and ªFº marks
on the dipstick.
If low, check for leakage and add oil up to ªFº mark. (c) Tighten the oil filter by hand until the rubber gasket
contacts the seat of the filter mounting. Then using
SST, give it an additional 3/4 turn to seat the oil filter.
SST 09228±06500
4. FILL WITH ENGINE OIL
5. FILL WITH ENGINE COOLANT (SEE PAGE EG1±241)
6. START ENGINE AND CHECK FOR LEAKS 3. INSTALL OIL FILTER
(a) Clean the oil filter contact surface on the filter
mounting.
(b) Lubricate the filter rubber gasket with engine oil.
± 5S±FE ENGINECOOLING SYSTEMEG1±249
Page 302 of 4770
2. DRAIN ENGINE COOLANT (See page EG1±241)
3. w/ CRUISE CONTROL SYSTEM:
REMOVE CRUISE CONTROL ACTUATOR COVER
4. DISCONNECT ENGINE COOLANT TEMPERATURE
SWITCH CONNECTOR FROM FAN SHROUD
5. DISCONNECT ELECTRIC COOLING FAN
CONNECTORS
9. REMOVE RADIATOR AND ELECTRIC COOLING
FANS
(a) Remove the 2 bolts and 2 upper supports.
(b) Lift out the radiator.
(c) Remove the 2 lower radiator supports. 6. DISCONNECT RADIATOR HOSES
(a) Disconnect the upper hose from the radiator side.
(b) Disconnect the lower from the water inlet pipe.
7. DISCONNECT ENGINE COOLANT RESERVOIR
HOSE
10. REMOVE RADIATOR LOWER HOSE
11. A/T:
REMOVE A/T OIL COOLER HOSES 8. A/T:
DISCONNECT OIL COOLER HOSES
± 5S±FE ENGINECOOLING SYSTEMEG1±252
Page 305 of 4770

RADIATOR ASSEMBLY
(See Components for Disassembly and Assembly)
1. A/T:
INSTALL OIL COOLER TO LOWER TANK
(a) Clean the 0±ring contact surface of the lower tank
and oil cooler.
(b) Install new 0±rings (1) to the oil cooler (2).
(c) Install the oil cooler with the 0±rings to the lower
tank (3).
(d) Install the plate washers (4) and nuts (5). Torque the
nuts.
Torque: 8.3 N±m (85 kgf±cm, 74 in.±lbf)
(e) Install the pipes (6).
Torque: 22 N±m (220 kgf±cm, 16 ft±lbf)
HINT: Face the pipes in the same direction as before
disassembly.4. A/T:
REMOVE OIL COOLER FROM LOWER TANK
(a) Remove the pipes.
HINT: Make a note of the direction to face the pipes.
(b) Remove the nuts and plate washers.
(c) Remove the oil cooler and 0±rings. 3. REMOVE TANKS AND O±RINGS
(a) Lightly tap the radiator hose inlet (or outlet) with a
soft±faced hammer and remove the tank.
(b) Remove the 0±ring. 2. UNCAULK LOCK PLATES
Using SST to release the caulking, squeeze the handle
until stopped by the stopper bolt.
SST 09230±01010
± 5S±FE ENGINECOOLING SYSTEMEG1±255
Page 307 of 4770
6. INSPECT FOR WATER LEAKS
(a) Tighten the drain cock.
(b) Plug the inlet and outlet pipes of the radiator with
SST.
SST 09230 ± 01010
(c) Using a radiator cap tester, apply pressure to the
radiator.
Test pressure:
177 kPa (1.8 kgf/cm, 26 psi) (b) Check the lock plate height (H) after completing the
caulking.
Plate height:
7.75±8.25 mm (0±3051±0.3248 in.)
If not within the specified height, adjust the stopper
bolt of the handle again and perform the caulking
again.wThe points shown in the illustration and oil cooler
near here (A/T) cannot be staked with the SST.
Use a plier or like object and be careful not to
damage the core plates. After repeating this a few times, fully caulk the lock
plate by squeezing the handle until stopped by the
stopper plate.
SST 09230 ± 01010
HINT:
wDo not stake the areas protruding around the
pipes, brackets or tank ribs.
± 5S±FE ENGINECOOLING SYSTEMEG1±257
Page 309 of 4770
(b) Place the radiator in position, and install the 2 upper
supports with the 2 bolts.
HINT: After installation, check that the rubber cushion
(A) of the support is not depressed.
Torque: 13 N±m (130 kgf±cm, 9 ft±lbf)
6. INSTALL RADIATOR AND ELECTRIC COOLING
FANS
(a) Place the 2 lower radiator supports in position on the
body. 4. A/T:
INSTALL A/T OIL COOLER HOSES
5. INSTALL RADIATOR LOWER HOSE
8. CONNECT ENGINE COOLANT RESERVOIR HOSE
9. CONNECT RADIATOR HOSES 7. A/T:
CONNECT OIL COOLER HOSES
± 5S±FE ENGINECOOLING SYSTEMEG1±259
Page 317 of 4770
SERVICE SPECIFICATIONS
SERVICE DATA
TORQUE SPECIFICATIONS
Valve opening temperature
Valve lift
Water bypass pipe x Water pump cover
Radiator oil cooler x Radiator lower tank Water pump x Water pump cover
No.2 idler pulley x Cylinder block Water inlet x Water pump coverRelief valve opening pressure
Water pump x Cylinder blockCylinder block x Drain plug
Water inlet x Water pump
Radiator oil cooler pipe
Radiator support boltElectric
cooling fanRotating amperage
Part tightened Radiator cap
Plate height Thermostat
Radiator
± 5S±FE ENGINECOOLING SYSTEMEG1±267
Page 319 of 4770

A pressure feeding lubrication system has been adopted to supply oil to the moving parts of this
engine. The lubrication system consists of an oil pan, oil pump, oil filter and other external parts
which supply oil to the moving parts in the engine block. The oil circuit is shown in the illustration
at the top of the previous page. Oil from the oil pan is pumped up by the oil pump. After it passes
through the oil filter, it is through the various oil holes in the crankshaft and cylinder block. After
passing through the cylinder block and performing its lubricating function, the oil is returned by
gravity to the oil pan. A dipstick on the center left side of the cylinder block is provided to check
the oil level.
OIL PUMP
The oil pump pumps up oil from the oil pan and feeds it under pressure to the various parts of the
engine. An oil strainer is mounted in front of the inlet to the oil pump to remove impurities. The
oil pump itself is a trochoid type pump, inside of which is a drive rotor and a driven rotor. When
the drive rotor rotates, the driven rotor rotates in the same direction, and since the axis of the
drive rotor shaft is different from the center of the driven rotor, the space between the two rotors
changes as they rotate. Oil is drawn in when the space widens and is discharged when the space
becomes narrow.
OIL PRESSURE REGULATOR (RELIEF VALVE)
At high engine speeds, the engine oil supplied by the oil pump exceeds the capacity of the engine
to utilize it. For that reason, the oil pressure regulator works to prevent an oversupply of oil.
During normal oil supply, a coil spring and valve keep the bypass closed, but when too much oil
is being fed, the pressure becomes extremely high, overpowering the force of the spring and
opening the valves. This allows the excess oil to flow through the valve and return to the oil pan.
OIL FILTER
The oil filter is a full flow type filter with a relief valve built into the paper filter element. Particles
of metal from wear, airborne dirt, carbon and other impurities can get into the oil during use and
could cause accelerated wear or seizing if allowed to circulate through the engine. The oil filter,
integrated into the oil line, removes these impurities as the oil passes through it. The filter is
mounted outside the engine to simplify replacement of the filter element. A relief valve is also
included ahead of the filter element to relieve the high oil pressure in case the filter element
becomes clogged with impurities. The relief valve opens when the oil pressure overpowers the
force of the spring. Oil passing through the relief valve bypasses the oil filter and flows directly
into the main oil hole in the engine.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±269