2000 SUZUKI SWIFT window

BODY SERVICE 9-11
Install door window regulator handle (1) so that it has a 45°
±12.5° angle when glass is fully closed.
REAR DOOR WINDOW REGULATOR
REMOVAL
1) Remove door glass (3) referring to “REAR DOOR GLASS” in
this section.
2) Loosen regulator mounting screws (1) and take out regulator
through hole (2) as shown.
INSPECTION
Check the following point :
Check regulator sliding and rotating parts for greasing (1).
Check rollers (2) for wear and damage.
INSTALLATION
Reverse removal procedure to install window regulator noting the
following instruction.
When glass run (1) is installed, fit glass run convex part (2)
to door panel cut part (3) and door sash (4).
A : Front
3
3
2
1

9-12 BODY SERVICE
WINDOW SHIELD
The front windshield is installed by using a special type of adhesive (that is, one component urethane adhesive
used with primer). For the Windshield replacement, it is important to use an adhesive which provides sufficient
adhesion strength and follow the proper procedure.
Use an adhesive of above mentioned type which has the following property.
Glass adhesive shearing strength
: 40 kg / cm
2 (569 lb / in2) or more
Adhesive materials and tools required for removal and installation.
One component urethane adhesive and primers used in combination (For one sheet of windshield).
–Adhesive (470 g (15.7 oz.))
–Primer for glass (30 g (1.0 oz.))
–Primer for body (30 g (1.0 oz.))
–Primer for molding (30 g (1.0 oz.))
Eyeleteer
Piano string
Windshield knife
Brush for primer application (2 pcs)
Knife
Rubber sucker grip
Sealant gun (for filling adhesive)
Putty spatula (for correcting adhered parts)
1. Windshield glass 3. Stopper 5. Side spacer
2. Windshield molding 4. Center spacer Do not reuse.
CAUTION:
Described in this section is the glass replacement by using 3 types of primers and 1 type of adhe-
sive made by YOKOHAMA (one component urethane adhesive to be used with primer in combina-
tion). When using primer and adhesive made by other manufacturers, be sure to refer to handling
instructions supplied with them. Negligence in following such procedure or misuse of the adhesive
in any way hinders its inherent adhesive property. Therefore, before the work, make sure to read
carefully the instruction and description given by the maker of the adhesive to be used and be sure
to follow the procedure and observe each precaution throughout the work.
Should coated surface be scratched or otherwise damaged, be sure to repair damaged part, or cor-
rosion may start from there.

BODY SERVICE 9-17
QUARTER WINDOW
REMOVAL AND INSTALLATION
Refer to “WINDSHIELD” in this section as removal and installa-
tion procedures are basically the same. However, note the follow-
ing.
Observe the following precautions when applying adhesive
(1) along glass (2) edge.
Adhesive (1) should be applied evenly especially in height.
Be careful not to damage primer (3).
Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specification and position for quarter
window
Height “a” : 13 mm (0.51 in.)
Width “b” : 6 mm (0.24 in.)
Width “c” : 14 mm (0.55 in.)
Position “d” : 5 mm (0.20 in.) for glass front section.
Position “e” : 11 mm (0.43 in.) for glass rear and upper
sections
Position “e” : 8 mm (0.31 in.) for 3 door model glass bot-
tom section
Position “e” : 10 mm (0.39 in.) for 5 door model glass bot-
tom section CAUTION:
Upon completion of installation, note the following.
Sudden closing of door before adhesive is completely
set may cause glass to become loose or to come off.
Therefore, if door is opened or closed before adhesive
is completely set, make sure to open all door glasses
and use proper care.
If molding is not securely in place, hold it down with a
tape until adhesive is completely set.
Each adhesive has its own setting time.
Be sure to refer to its maker’s instruction, check set-
ting time of adhesive to be used and observe precau-
tions to be taken before adhesive is set.
Refrain from driving till adhesive is completely set so
as to ensure proper and sufficient adhesion.
[A] : 3-door model
[B] : 5-door model
“A”
“A”“B”
“B”
“B”
“B”
“B”“B”
11
22
2
33 “d”
“c”“c”“e”
“a”“a”
“b”“b”
11
2 “A”“B”
[A]
[B]

BODY SERVICE 9-23
BACK DOOR ASSEMBLY
REMOVAL
1) Remove back door trim (1).
2) Remove related section of head lining and quarter trim.
3) Disconnect back door harness connectors (2) and washer
hose (3).
4) Remove wire harness connectors inside back door.
5) Remove back door balancer (4) (first at its door side and next
at its body side).
6) Remove door hinge nuts (5) and remove back door assembly
(6).
1. Back door panel assembly 4. Back door balancer unit
2. Back door window glass 5. Back door trim
3. Back door hinge
: Apply lithium grease 99000-25010 to door hinge moving section
: Apply sealant 99000-31110 to contact face6. Weather strip

BODY SERVICE 9-25
HOOD
REMOVAL
1) Remove window washer hose (1) from hood (2).
2) Remove 4 mounting bolts (3) to detach hood (2).
INSTALLATION
Reverse removal procedure to install hood noting the following
instruction.
Apply sealant to contact face “B” of hood hinge (4).
“B” : Sealant 99000-3110
ADJUSTMENT
Adjust the following point :
Hood position adjustment.
Fore-and-aft and right-and-left adjustment.
Adjust hood clearance by loosening hood mounting bolts,
refer to “PANEL CLEARANCE” in this section.
Vertical adjustment
If only one side (right or left) of hood is not level with front
fender, make it level by tightening or loosening hood cushion
(1).
Hood lock position adjustment
When installing hood lock (1), bring bolt at highest position
and move it in vertical direction for adjustment free from
loose to hood striker.
Tightening torque
Hood latch bolts (a) : 10 N·m (1.0 kg-m, 7.0 lb-ft) CAUTION:
Place cloth on “A” in figure to prevent from any damage.
33
4
“B”
“B”
1 2
“A”“A”

BODY SERVICE 9-33
Hole to hole distance
[A] : 3 door model f. Quarter window lower side rear mounting hole (5.1 x 8.6 mm)
[B] : 5 door model g. Quarter window lower side front mounting hole (5.1 x 8.6 mm)
a (a’). Front end of front windshield upper installation section h. Quarter window upper notch
b (b). Front end of front windshield lower installation section i. Quarter window rear notch
c. Garnish installation center hole (φ5
mm) j. Quarter window lower mounting hole (5.1 x 8.6 mm)
d. Quarter window upper side front notch k. Parking brake cable bracket installation rear hole
e. Quarter window rear notch
a-a’ : 1047 mm (41.22 in.) b-k : 1411 mm (55.55 in.) f-k : 1373 mm (54.06 in.)
a-b : 688 mm (27.01 in.) d-e : 577 mm (22.72 in.) g-k : 1092 mm (42.99 in.)
a-b’ : 1356 mm (53.39 in.) d-f : 623 mm (24.53 in.) h-i : 237 mm (9.33 in.)
a-c : 1032 mm (40.63 in.) d-g : 363 mm (14.29 in.) h-k : 1430 mm (56.30 in.)
a-k : 1282 mm (50.47 in.) d-k : 1271 mm (50.04 in.) i-j : 242 mm (9.53 in.)
b-b’ : 1305 mm (51.38 in.) e-k : 1474 mm (58.03 in.) j-k : 1413 mm (55.63 in.)
[A]
[B]e
f
gd
a
a
a’
a’
b
b
k
hi
j
k
b’
b’
c
c
k

9-42 BODY SERVICE
SECURITY AND LOCKS
FRONT DOOR LOCK ASSEMBLY
REMOVAL
1) Remove door trim and door sealing cover, refer to steps 1) to
6) of “REMOVAL” under “FRONT DOOR GLASS” in this sec-
tion.
2) Raise window all the way up.
3) Remove door sash.
4) Disconnect door opening control rod (1) from outside handle.
5) Disconnect door latch control rod (2).
6) Disconnect door lock motor lead wire (if equipped).
7) Remove door lock knob (3).
8) Loosen door latch screw (4), door latch actuator screw (5) (if
equipped power door lock) and remove door lock assembly
(6).
9) Remove key cylinder retainer (7).
10) Remove key cylinder (8).
[A] : Without power door lock model 3. Inside handle bezel 7. Key cylinder retainer
[B] : With power door lock model 4. Latch striker 8. Door latch screw
1. Front door latch assembly
: Apply lithium grease 99000-25010 to sliding part5. Shim 9. Door latch striker screw
2. Outside handle 6. Key cylinder 10. Door latch actuator screw
1
1
8
85
4
9
10 2
7
6
3[A]
[B]
3
17
8
2
4
6 5

BODY SERVICE 9-61
PLASTIC PARTS FINISHING
Paintable plastic parts are ABS plastic parts.
Painting
Rigid or hand ABS plastic needs no primer coating.
General acrylic lacquers can be painted properly over hard ABS plastic in terms of adherence.
1) Use cleaning solvent for paint finish to wash each part.
2) Apply conventional acrylic color lacquer to part surface.
3) Follow lacquer directions for required drying time. (Proper drying temperature range is 60 – 70 °C (140 – 158
°F)).
Reference
Plastic parts employ not only ABS (Acrylonitrile Butadiene Styrene) plastic but also polypropylene, vinyl, or the
like plastic. Burning test method to identify ABS plastic is described below.
1) Use a sharp blade to cut off a plastic sliver from the part at its hidden backside.
2) Hold sliver with pincers and set it on fire.
3) Carefully observe condition of the burning plastic.
4) ABS plastic must raise readily distinguishable back smoke while burning with its residue suspended in air
temporarily.
5) Polypropylene must raise no readily distinguishable smoke while burning.
REQUIRED SERVICE MATERIAL
Material Recommended SUZUKI product Use
Lithium grease SUZUKI SUPER GREASE A
(99000-25010)Window regulator
Door hinge
Sealant SUZUKI BOND No. 1215
(99000-31110)Hood hinge
Door hinge