2000 SUZUKI SWIFT air condi

6-18 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
FAIL-SAFE TABLE
When any of the following DTCs is detected, ECM (PCM) enters fail-safe mode as long as malfunction continues
to exist but that mode is canceled when ECM (PCM) detects normal condition after that.
DTC NO.
DETECTED ITEMFAIL-SAFE OPERATION
P0105Manifold absolute pressure circuit
malfunction
ECM (PCM) uses value determined by throttle
opening and engine speed.

ECM (PCM) stops EVAP purge control.
P0110Intake air temp. circuit malfunctionECM (PCM) controls actuators assuming that
intake air temperature is 20C (68F).
P0115Engine coolant temp. circuit malfunction

ECM (PCM) controls actuators assuming that
engine coolant temperature is 80C (176F).

ECM (PCM) operates radiator fan.

ECM (PCM) stops A / C and idle speed control.
P0120Throttle position circuit malfunction

ECM (PCM) controls actuators assuming that
throttle opening is 20.

ECM (PCM) stops idle speed control.
P0500Vehicle speed sensor malfunctionECM (PCM) stops idle air control.
P1450Barometric pressure sensor low /
high inputECM (PCM) controls actuators assuming that
barometric pressure is 100 kPa (760 mmHg).

6-22 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
ENGINE DIAGNOSIS TABLE
Perform troubleshooting referring to following table when ECM (PCM) has detected no DTC and no abnormality
has been found in visual inspection and engine basic inspection previously.
Condition
Possible CauseReferring Item
Hard Starting
(Engine cranks OK)Ignition system out of order

Faulty spark plug

Leaky high-tension cord

Loose connection or disconnection of high-
tension cords or lead wires

Faulty ignition coil
Fuel system out of order

Dirty or clogged fuel hose or pipe

Malfunctioning fuel pump

Air inhaling from intake manifold gasket or
throttle body gasket

Fuel injector resistor malfunction
Engine and emission control system out of
order

Faulty idle control system

Faulty ECT sensor or MAP sensor

Faulty ECM (PCM)
Low compression

Poor spark plug tightening or faulty gasket

Compression leak from valve seat

Sticky valve stem

Weak or damaged valve springs

Compression leak at cylinder head gasket

Sticking or damaged piston ring

Worn piston, ring or cylinder
Others

Malfunctioning PCV valve
Spark plugs in Section 6F
High-tension cords in Section 6F
High-tension cords in Section 6F
Ignition coil in Section 6F
Diagnostic Flow Table B-3
Diagnostic Flow Table B-3
Fuel injector resistor in Section 6E1
Diagnostic Flow Table P0505
ECT sensor or MAP sensor in
Section 6E1
Compression check in Section
6A
Spark plugs in Section 6F
Valves inspection in Section 6A
Valves inspection in Section 6A
Valve springs inspection in
Section 6A
Cylinder head inspection in
Section 6A
Cylinders, pistons and piston rings
inspection in Section 6A
Cylinders, pistons and piston rings
inspection in Section 6A
PCV system in Section 6E1

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-25
ConditionPossible CauseReferring Item
Engine hesitates
(Momentary lack of
response as
accelerator is
depressed.
Can occur at all
vehicle speeds.
Usually most severe
when first trying to
make vehicle move,
as from a stop sign.)Ignition system out of order

Spark plug faulty or plug gap out of adjustment

Leaky high-tension cord
Fuel system out of order

Fuel pressure out of specification
Engine and emission control system out of
order

Poor performance of TP sensor, ECT sensor or
MAP sensor

Faulty fuel injector

Faulty ECM (PCM)
Engine overheating
Low compression
Spark plugs in Section 6F
High-tension cords in Section 6F
Diagnostic Flow Table B-3
Trouble diagnosis in Section 6
TP sensor, ECT sensor or MAP
sensor in Section 6E1
Diagnostic Flow Table B-1
Refer to “Overheating” section
Previously outlined
Surge
(Engine power
variation under
steady throttle or
cruise.
Feels like vehicle
speeds up and down
with no change in
accelerator pedal.)Ignition system out of order

Leaky or loosely connected high-tension cord

Faulty spark plug (excess carbon deposits,
improper gap, and burned electrodes, etc.)
Fuel system out of order

Variable fuel pressure

Kinky or damaged fuel hose and lines

Faulty fuel pump (clogged fuel filter)
Engine and emission control system out of
order

Poor performance of MAP sensor

Faulty fuel injector

Faulty ECM (PCM)
High-tension cords in Section 6F
Spark plugs in Section 6F
Diagnostic Flow Table B-3
MAP sensor in Section 6E1
Diagnostic Flow Table B-1
Excessive
detonation
(Engine makes
continuously
sharp metallic
knocks that change
with throttle opening.
Sounds like pop corn
popping.)Engine overheating
Ignition system out of order

Faulty spark plug

Loose connection of high-tension cord
Fuel system out of order

Clogged fuel filter (faulty fuel pump) or fuel lines

Air inhaling from intake manifold or throttle body
gasket
Engine and emission control system out of
order

Poor performance of ECT sensor or MAP sensor

Faulty fuel injector

Faulty ECM (PCM)

Excessive combustion chamber depositsRefer to “Overheating” section
Spark plugs in Section 6F
High-tension cords in Section 6F
Diagnostic Flow Table B-1 or B-2
Trouble diagnosis in Section 6
ECT sensor or MAP sensor in
Section 6E1
Diagnostic Flow Table B-1
Piston and cylinder head cleaning
in Section 6A

6-26 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
ConditionPossible CauseReferring Item
Engine has no
powerIgnition system out of order

Faulty spark plug

Faulty ignition coil with ignitor

Leaks, loose connection or disconnection of
high-tension cord
Engine overheating
Fuel system out of order

Clogged fuel hose or pipe

Malfunctioning fuel pump

Air inhaling from intake manifold gasket or
throttle body gasket
Engine and emission control system out of
order

Maladjusted accelerator cable play

Poor performance of TP sensor, ECT sensor or
MAP sensor

Faulty fuel injector

Faulty ECM (PCM)
Low compression
Others

Dragging brakes

Slipping clutch
Spark plugs in Section 6F
Ignition coil in Section 6F
High-tension cords in Section 6F
Refer to “Overheating” section
Diagnostic Flow Table B-3 in
Section 6
Diagnostic Flow Table B-2
Accelerator cable play in Section
6E1
TP sensor, ECT sensor or MAP
sensor in Section 6E1
Diagnostic Flow Table B-1
Previously outlined
Trouble diagnosis in Section 5
Trouble diagnosis in Section 7C

6-28 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
ConditionPossible CauseReferring Item
Excessive
hydrocarbon (HC)
emission or carbon
monoxide (CO)Ignition system out of order

Faulty spark plug

Leaky or disconnected high-tension cord

Faulty ignition coil with ignitor
Low compression
Engine and emission control system out of
order

Lead contamination of three way catalytic
converter

Faulty evaporative emission control system

Fuel pressure out of specification

Closed loop system (A / F feed back
compensation) fails
–Faulty TP sensor
–Poor performance of ECT sensor or MAP
sensor

Faulty injector

Faulty fuel injector resistor

Faulty ECM (PCM)
Others

Engine not at normal operating temperature

Clogged air cleaner

Vacuum leaks
Spark plugs in Section 6F
High-tension cords in Section 6F
Ignition coil assembly in Section
6F
Refer to “Low compression”
section
Check for absence of filler neck
restrictor
EVAP control system in Section
6E1
Diagnostic Flow Table B-3
TP sensor in Section 6E1
ECT sensor or MAP sensor in
Section 6E1
Diagnostic Flow Table B-1
Fuel injector resistor in Section 6E1
Excessive nitrogen
oxides (NOx)
emissionIgnition system out of order

Improper ignition timing
Engine and emission control system out of
order

Lead contamination of catalytic converter

Fuel pressure out of specification

Closed loop system (A / F feed back
compensation) fails
–Faulty TP sensor
–Poor performance of ECT sensor or MAP
sensor

Faulty injector

Faulty fuel injector resistor

Faulty ECM (PCM)
See section 6F1
Check for absence of filler neck
restrictor.
Diagnostic Flow Table B-3
TP sensor in Section 6E1
ECT sensor or MAP sensor in
Section 6E1
Diagnostic Flow Table B-1
Fuel injector resistor in Section 6E1

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-29
Ambient temp.
SCAN TOOL DATA
As the data values given below are standard values estimated on the basis of values obtained from the normally
operating vehicles by using a scan tool, use them as reference values. Even when the vehicle is in good condition,
there may be cases where the checked value does not fall within each specified data range. Therefore, judgment
as abnormal should not be made by checking with these data alone.
Also, conditions in the below table that can be checked by the scan tool are those detected by ECM (PCM) and
output from ECM (PCM) as commands and there may be cases where the engine or actuator is not operating (in
the condition) as indicated by the scan tool. Be sure to use the timing light to check the ignition timing.
NOTE:

With the generic scan tool, only star () marked data in the table below can be read.

When checking the data with the engine running at idle or racing, be sure to shift M / T gear to the neutral
gear position and A / T gear to the “Park” position and pull the parking brake fully. Also, if nothing or “no
load” is indicated, turn OFF A / C, all electric loads, P / S and all the other necessary switches.
SCAN TOOL DATAVEHICLE CONDITIONNORMAL CONDITION /
REFERENCE VALUES
FUEL SYSTEM B1 (FUEL
SYSTEM STATUS)At specified idle speed after warming upCLOSED (closed loop)

CALC LOAD
(CALCULATED LOADAt specified idle speed with no load after
warming up3 – 5%(
VALUE)At 2500 r / min with no load after warming up10 – 18%

COOLANT TEMP.
(ENGINE COOLANT
TEMP.)
At specified idle speed after warming up85 – 95C, 185 – 203F
SHORT FT BI (SHORT
TERM FUEL TRIM)At specified idle speed after warming up–20 – +20%
LONG FT BI (LONG
TERM FUEL TRIM)At specified idle speed after warming up–15 – +15%

MAP (INTAKE
MANIFOLD ABSOLUTE
PRESSURE)At specified idle speed with no load after
warming up29 – 48 kPa,
220 – 360 mmHg
ENGINE SPEEDAt idling with no load after warming upDesired idle speed
± 50 r / min
VEHICLE SPEEDAt stop0 km / h, 0 MPH

IGNITION ADVANCE
(IGNITION TIMING
ADVANCE FOR NO.1
CYLINDER)
At specified idle speed with no load after
warming up–1 – 18 BTDC
INTAKE AIR TEMP.At specified idle speed after warming up+35C (+63F)
–5C (–9F)
MAF (MASS AIR FLOW
RATE)
At specified idle speed with no load after
warming up1.0 – 3.0 gm / sec
RATE)At 2500 r / min with no load after warming up3.0 – 6.0 gm / sec

THROTTLE POS
(ABSOLUTEIgnition switch ON /Throttle valve fully closed7 – 18%
(ABSOLUTE
THROTTLE POSITION)
g
engine stoppedThrottle valve fully open70 – 90%
O2S B1 S1 (HEATED
OXYGEN SENSOR-1)At specified idle speed after warming up0.05 – 0.95 V
O2S B1 S2 (HEATED
OXYGEN SENSOR-2)When engine is running at 2000 r / min. for
3 min. or longer after warming up.0 – 0.95 V
O2S FT B1 S1At specified idle speed after warning up–20 – +20%
DIS. WITH MIL ON————

6-30 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
SCAN TOOL DATACONDITIONNORMAL CONDITION /
REFERENCE VALUES
DESIRED IDLEAt idling with no load after warming up, M / T850 r / min(DESIRED IDLE SPEED)
gg,
at neutral, A / T at “P” range850 r / min
TP SENSOR VOLT
(THROTTLE POSITIONIgnition switch
ON / engine
Throttle valve fully closedMore than 0.2 V(
SENSOR OUTPUT
VOLTAGE)ON / engine
stoppedThrottle valve fully openLess than 4.8 V
INJ PULSE WIDTH
(FUEL INJECTIONAt specified idle speed with no load after
warming up0.8 – 2.3 msec.(
PULSE WIDTH)At 2500 r / min with no load after warming up0.8 – 2.3 msec.
IAC FLOW DUTY (IDLE
AIR CONTROL FLOW
DUTY)
At idling with no load after warming up20 – 40%
TOTAL FUEL TRIMAt specified idle speed after warming up–35 – +35%
BATTERY VOLTAGEIgnition switch ON / engine stop10 – 14 V
CANIST PRG DUTY
(EVAP CANISTER
PURGE FLOW DUTY)
At specified idle speed after warming up0 – 100%
CLOSED THROT POS
(CLOSED THROTTLEThrottle valve at idle positionON(CLOSED THROTTLE
POSITION)Throttle valve opens larger than idle positionOFF
FUEL CUTWhen engine is at fuel cut conditionONFUEL CUTOther than fuel cut conditionOFF
RAD FAN
(RADIATOR FANIgnition switch
ON
Engine coolant temp.:
Lower than 92.5C
(199F)
OFF
(
CONTROL RELAY)ONEngine coolant temp.:
97.5C (208F) or higherON
ELECTRIC LOAD
Ignition switch ON / Headlight, small light,
heater fan and rear window defogger all
turned OFF
OFF
ELECTRIC LOADIgnition switch ON / Headlight, small light,
heater fan or rear window defogger turned
ON
ON
A / C SWITCH
Engine running after warming up, A / C not
operatingOFF
A/C SWITCHEngine running after warming up, A / C
operatingON
PSP SWITCH
Engine running at idle speed and steering wheel
at straight-ahead position.OFF
(if equipped).Engine running at idle speed and steering wheel
turned to the right or left as far as it stops.ON

FUEL TANK LEVEL––––––––––––0 – 100%
BAROMETRIC PRESS––––––––––––Display the barometric pressure
FUEL PUMP
Within 3 seconds after ignition switch ON or
engine runningON
Engine stop at ignition switch ON.OFF

6-36 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
CONNECTOR “C01”
TER-
MINALWIRE
COLORCIRCUITSTANDARD
VOLTAGECONDITION
1LgPower source for sensor4.75 – 5.25 VIgnition switch ON
2OrCamshaft position sensor (+)——
3W/BCrankshaft position sensor
(+)——
4Gr / GClosed throttle position switch
0 – 1 V
Ignition switch ON, ISC actuator
plunger is in contact with throttle lever
screw
4Gr / G(In ISC actuator)
4 – 6 V
Ignition switch ON
Plunger is apart from throttle lever
screw
5Lg / RManifold absolute pressure
sensor3.3 – 4.0 V
Ignition switch ON
Barometric pressure: 100 kPa,
760 mmHg
6Lg / WThrottle position sensor
0.2 – 1.0 V
Ignition switch ON, when clearance
between throttle lever and throttle stop
screw is less than 0.35 mm (0.014 in.)
2.8 – 4.8 VIgnition switch ON
Throttle valve at full open position
7Gr / WEngine coolant temp. sensor0.55 – 0.95 VIgnition switch ON
Engine coolant temp.: 80C (176F)
8P/BHeater of H02S-110 – 14 VIgnition switch ON
9GGround for sensors——
10WCamshaft position sensor (–)——
11W/RCrankshaft position sensor
(+)——
12W/BEFE heater monitor0 – 1 VHeater relay OFF12W/BEFE heater monitor10 – 14 VHeater relay ON
13RHeated oxygen sensor-1Refer to DTC flow chart
14GrIntake air temp. sensor2.0 – 2.7 V
Ignition switch ON
Sensor ambient temp.
(Intake air temp): 20C (68F)
10 – 14 VIgnition switch ON
15Bl / WPower steering pressure
switch (If equipped)
0 – 1 V
With engine running at idle speed,
turning steering wheel to the right or left
as far as it stops, repeating it a few
times
16B/YEngine start switch6 – 12 VWhile engine cranking16B/Yg
(Engine start signal)0 – 1 VOther than above